Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 743
– Connect the -VAS 5190- and -VAS5190 /3- to the fuel supply
line.
– Attach the ground wire of the -VAS5190A- to a bare area on
the body.
Golf Sportsvan:
– Remove the right rear seat. Refer to ⇒ Body Interior; Rep. Gr.
72 ; Rear Seats; Bench Seat / Single Seat, Removing and In‐
stalling .
– Partially loosen the cover -1- in the carpet at the separating
line -arrow-.
– Do not separate the cover completely from the carpet so that
later it will be installed correctly.
– Only loosen so far that the cover can be folded up.
– Fold up the cover in the direction of the -arrow-.
Golf and Golf wagon:
– Remove the rear bench seat. Refer to ⇒ Body Interior; Rep.
Gr. 72 ; Rear Seats; Bench Seat / Single Seats, Removing
and Installing .
Continuation for All Vehicles:
– Unclip the sealing flange cover -1- at the tabs -arrows- using
the -3409- .
– Unclip the grommet -1- downward out of the cover -2-.
– Guide the cover -2- on the wiring harness -3- toward the rear.
– Unlock and disconnect the connector -1- from the sealing
flange.
– Connect the -VAS5565- to the fuel delivery unit -1-.
– Connect the -VAG1348/3A- to the -VAS5565- and the battery
positive terminal clamp in the engine compartment.
– Connect the connection -5- (yellow) on the -VAS5565- to the
battery negative terminal using suitable service equip‐
ment-3-.
– To do so, use the -VAG1594D- also.
Note
This step allows the fuel pump to run when the engine is not run‐
ning.
– Open the fuel filler door unit -2-.
– Clean the area around the fuel filler neck.
– Remove the cap -1- for the fuel filler neck.
– Press the -VAG1348/3A- and the shut-off valve on the -
VAS 5190- until the fuel tank is empty.
Note
Risk of damaging/destroying the Transfer Fuel Pump - G6- when
the fuel tank is empty.
1.3.2
Fuel Tank, Emptying with Fuel Pump In‐
stalled, Vehicles with Engine Code
CWVA
Special tools and workshop equipment required
♦ Trim Removal Wedge - 3409-
♦ Connector Test Set - VAG1594D-
♦ Injection Rate Comparison Meter Kit - Remote Cable -
VAG1348/3A-
♦ Vehicle Diagnostic Tester - Test Adapter - 5 Pin - VAS5565-
♦ Fuel Extractor VAS5190A - VAS5190-
♦ Fuel Extraction Unit - VAS5190 A- (not illustrated) for E 85 -
fuel.
♦ Fuel Extraction Adapter - VAS5190-
Note
Use only the Fuel Extractor Unit - VAS5190 A- when extracting E
85 - fuel!
Note
If the Fuel Extraction Unit - VAS5190- has a suction hose with a
mounted tip, then replace this with one that has a tip which screws
on.
Note
Disconnect the connector couplings. Refer to
⇒ “4.1 Connector Couplings, Disconnecting”, page 62
– Observe the safety instructions. Refer to
⇒ “1 Safety Precautions”, page 1
– Follow the guidelines for clean working conditions. Refer to
⇒ “3.1 Parking/Auxiliary Heater and Fuel System Clean Work‐
.
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