Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 763
– Partially loosen the cover -1- in the carpet at the separating
line -arrow-.
– Do not separate the cover completely from the carpet so that
later it will be installed correctly.
– Only loosen so far that the cover can be folded up.
– Fold up the cover in the direction of the -arrow-.
Golf and Golf Wagon:
– Remove the rear bench seat. Refer to ⇒ Body Interior; Rep.
Gr. 72 ; Rear Seats; Bench Seat / Single Seats, Removing
and Installing .
Continuation for All Vehicles:
– Unclip the sealing flange cover -1- at the tabs -arrows- using
the -3409- .
– Unclip the grommet -1- downward out of the cover -2-.
– Guide the cover -2- on the wiring harness -3- toward the rear.
– Lift the tab -2- -arrow A- so that it is possible to reach between
the floor panel and the fuel tank.
– At the same time, pull the Fuel Pump Control Module -1- care‐
fully at the wiring harness -3- out of the mount -arrow B-.
– Remove the Fuel Pump Control Module - J538- toward the
inside between the fuel tank and the floor panel.
– Disconnect the connector and remove the Fuel Pump Control
Module - J538- .
Installing
Install in reverse order of removal. Note the following.
Component location. Refer to
⇒ “1.1 Overview - Fuel Tank”, page 6
.
– Connect the wiring harness to the Fuel Pump Control Module
- J538- .
– Pull on the connector to make sure it is secure.
– Insert the Fuel Pump Control Module - J538- into the mount
on the fuel tank and press on it until it clicks into place.
– Pull on the Fuel Pump Control Module - J538- to make sure it
is secure.
9
Sensors
⇒ “9.1 Fuel Tank Pressure Sensor G400 , Removing and Instal‐
ling”, page 119
⇒ “9.2 Fuel Tank Leak Detection Control Module J909 , Remov‐
9.1
Fuel Tank Pressure Sensor - G400- ,
Removing and Installing
Removing
Note
The Fuel Tank Pressure Sensor - G400- is located in the pressure
regulating valve on the EVAP canister. Refer to
⇒ “6.2.2 Overview - EVAP System, without Fuel Tank Leak De‐
.
– Remove the EVAP canister. Refer to
⇒ “6.3.2 EVAP Canister, Removing and Installing, without Fuel
– Remove the hose -1- to the EVAP canister -2-.
– To do this, loosen the clamps -arrows-.
– Remove the bolts -arrows- for the pressure regulating valve
-1- on the EVAP canister -2-.
– Remove the pressure regulating valve -1- from the seal -3- on
the EVAP canister -2- in the -direction of the arrow-.
Installing
Install in reverse order of removal. Note the following:
– Pay attention that the seal -3- is seated correctly.
Tightening Specification
♦ Refer to
⇒ “6.2.2 Overview - EVAP System, without Fuel Tank Leak
9.2
Fuel Tank Leak Detection Control Mod‐
ule - J909- , Removing and Installing
Removing
Component location
– Release and remove the connector -arrow- on the Fuel Tank
Leak Detection Control Module - J909- -1-.
– Push the Fuel Tank Leak Detection Control Module - J909-
-1- upward evenly on both sides -arrows-, until it engages
audibly.
– Remove the Fuel Tank Leak Detection Control Module - J909-
-1- from the bracket -2-.
Installing
Install in reverse order of removal. Note the following.
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