Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 731
Installing
Install in reverse order of removal. Note the following:
– Note the installed position of the Knock Sensor 1 - G61- .
– Install the Engine Temperature Control Actuator - N493- . Re‐
fer to
⇒ “2.9 Engine Temperature Control Actuator N493 , Remov‐
Tightening Specifications
♦ Refer to
⇒ “1.1 Overview - Ignition System”, page 356
1.5
Camshaft Position Sensor, Removing
and Installing
⇒ “1.5.1 Camshaft Position Sensor G40 , Removing and Instal‐
ling”, page 360
⇒ “1.5.2 Camshaft Position Sensor 3 G300 , Removing and In‐
1.5.1
Camshaft Position Sensor - G40- , Re‐
moving and Installing
Removing
– Remove the engine cover. Refer to
⇒ “3.1 Engine Cover, Removing and Installing”, page 38
– Remove the intake manifold. Refer to
⇒ “4.3 Intake Manifold, Removing and Installing”, page 304
– Disconnect the connector -3-.
– Remove the bolt -1- and camshaft position sensor -2-.
Installing
Install in reverse order of removal. Note the following:
– Replace the O-ring.
Tightening Specifications
♦ Refer to
⇒ “1.1 Overview - Ignition System”, page 356
1.5.2
Camshaft Position Sensor 3 - G300- ,
Removing and Installing
Removing
– Remove the engine cover. Refer to
⇒ “3.1 Engine Cover, Removing and Installing”, page 38
– Disconnect the connector -3-.
– Remove the bolt -1- and camshaft position sensor -2-.
Installing
Install in reverse order of removal. Note the following:
– Replace the O-ring.
Tightening Specifications
♦ Refer to
⇒ “1.1 Overview - Ignition System”, page 356
.
1.6
Engine Speed Sensor - G28- , Remov‐
ing and Installing
Removing
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Disconnect the coolant hose -3- from the charge air pipe and
push aside.
– Disconnect the connector -1- from the Engine Speed Sensor
- G28- .
– Remove the bolt -arrow-.
Installing
Install in reverse order of removal.
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
Tightening Specifications
♦ Refer to
⇒ “1.1 Overview - Ignition System”, page 356
.
2
Special Tools
Special tools and workshop equipment required
♦ Puller - T10530-
3
Revision History
DRUCK NUMBER: K0059240821
Fac‐
tory
Edi‐
tion
Edit
Edi‐
tion
Job
Type
Fee
dba
ck
Notes
Quality
Checke
d By
04.2
015
04/1
9/20
16
Lo‐
cal
Feed
back
115
846
1
Swapped items
N580&N581 and
N596&N597 in 24 -Over‐
view - Component Loca‐
tion, Fuel Injection System
Eric P.
04.2
015
04/0
5/20
16
Lo‐
cal
Feed
back
116
186
7
Changed torque value for
G61 bolt in Overview - Igni‐
tion System, from 20 NM to
8 + 90°
Eric P.
04.2
015
03/3
1/20
16
Lo‐
cal
Feed
back
116
161
6
Changed 200 to 2,000
RPM’s in Engine Oil Pres‐
sure, Checking
Eric P.
04.2
015
01/1
4/20
16
Lo‐
cal
Feed
back
114
628
6
Added BX5 to metadata
Eric P.
04.2
015
10/1
9/20
15
Feed
back
111
779
2
Added step for removing
crankshaft ventilation hose,
due to damaging the con‐
nection at the turbo charger
for certain engines.
Eric P.
04.2
015
08/1
8/20
15
Ma‐
jor
Edit
N/A
Eric P.
04.2
015
07/3
0/20
15
Cor‐
rec‐
tion
N/A Added (Bolts) before the
im-bild tags. Reference
Feedback # 1113582
Eric P.
04.2
015
07/2
9/20
15
Lo‐
cal
Feed
back
111
358
2
Changed tables to list (leg-
m tags) for Overview - Tim‐
ing Chain Cover
Eric P.
04.2
015
06/3
0/20
15
Lo‐
cal
Feed
back
110
120
8
Added sections for the 2
types of oil pans - metal and
plastic. Updated Overview -
Oil Pan/Oil Pump.
Eric P.
04.2
015
05/0
8/20
15
Fac‐
tory
Up‐
date
N/A
Eric P.
02.2
015
04/0
7/20
15
Lo‐
cal
Feed
back
108
497
7
added engine code CXCB
to metadata
Eric P.
02.2
015
02/1
3/20
15
Link
Chec
king
N/A updated ext-rl tags
Eric P.
02.2
015
02/0
4/20
15
Lo‐
cal
feed‐
back
107
649
4
Translations corrections
Eric P.
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