Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 863
– Tighten the bolts -2 and 3-.
– Position the bracket -1- on the trailing arm.
– Insert a new rivet and push in a new inner pin -arrow-.
Tightening Specifications
♦ Refer to
⇒ “7.2 Overview - Trailing Arm”, page 213
After Installation, the Axle Alignment Must Be Checked on an
Alignment Rack.
7.7
Trailing Arm, Servicing
Special tools and workshop equipment required
♦ Bearing Installer - Wheel Bearing - 3345-
♦ Bearing Installer - Control Arm - 3346-
♦ Press Plate - VW402-
♦ Press Piece - Multiple Use - VW412-
♦ Press Piece - Trailing Arm Bushing - T10496-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Engine and Gearbox Jack - VAS6931-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolts - Trailing Arm to Wheel Bearing Housing
♦ Bolt - Trailing Arm to Mounting Bracket
– Remove trailing arm with mounting bracket. Refer to
⇒ “7.6 Trailing Arm with Mounting Bracket, Removing and In‐
.
– Clamp the trailing arm -1- in the vise with protective covers.
– Remove the bolt -2- and remove the mounting bracket -3- from
the trailing arm.
Pressing Out the Bonded Rubber Bushing
– Mount the tools as illustrated.
1 - Press Piece - Multiple Use - VW412-
2 - Bearing Installer - 3346/1- from the Bearing Installer - Con‐
trol Arm - 3346- (the deep recess points to the bonded
rubber bushing)
3 - Trailing arm
4 - Bonded rubber bushing
5 - Bearing Installer - Wheel Bearing - 3345-
6 - Press Plate - VW402-
– Press out the bonded rubber mount.
Installing the Bonded Rubber Bushing
– Mark the position of the bonded rubber bushing on the trailing
arm with a right angle.
– Place the outer edge of the right angle on the upper -1- and
lower radius -2- of the hole.
– Make a mark over and under the bushing on the trailing arm
-arrows-.
a - 90°
Position the bonded rubber bushing on the trailing arm so that the
marked line -arrows- runs along the ribs -1-.
Note
Make absolutely sure that the bonded rubber bushing is in the
correct installation position in relation to the trailing arm socket.
– Mount the tools as illustrated.
1 - Press Piece - Multiple Use - VW412-
2 - Press Piece - Trailing Arm Bushing - T10496-
3 - Bonded rubber bushing
4 - Trailing arm
5 - Bearing Installer - Wheel Bearing - 3345-
6 - Press Plate - VW402-
– Install the bonded rubber bushing.
Determining Installation Position of Mounting Bracket Relative to
Trailing Arm
– Clamp the trailing arm -2- in the vise with jaw protectors.
– Position the mounting bracket -1- on the trailing arm -2-.
– Install the bolt -3-.
– Adjust the dimension -a- to 37 mm and tighten the bolt -3-.
– Install the trailing arm with mounting bracket. Refer to
⇒ “7.6 Trailing Arm with Mounting Bracket, Removing and In‐
.
8
Drive Axle
⇒ “8.1 Overview - Drive Axle”, page 240
⇒ “8.2 Drive Axle Threaded Connection, Loosening and Tighten‐
ing”, page 241
⇒ “8.3 Drive Axle, Removing and Installing”, page 242
⇒ “8.4 Drive Axle, Disassembling and Assembling”, page 247
⇒ “8.5 Outer CV Joint, Checking”, page 251
⇒ “8.6 Inner CV Joint, Checking”, page 252
8.1
Overview - Drive Axle
1 - Outer CV Joint
❑ Replace only as com‐
plete unit.
❑ Removing. Refer to
❑ Installing: Using a plas‐
tic hammer, drive onto
the shaft as far as the
stop
❑ Divide the grease even‐
ly in the joint
❑ Checking. Refer to
2 - Bolt
❑ 200 Nm +180°. Refer to
❑ Replace after removal
❑ Before installing, clean
the threads in the CV
joint with a tap.
3 - Drive Axle
❑ Allocation. Refer to the
Parts Catalog.
4 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
5 - CV Boot
❑ Check for tears and scuffing
❑ Material: polyelastomer
6 - Clamp
❑ Replace after removal
❑ Tensioning. Refer to
⇒ Fig. ““Tightening Clamping Sleeve on Outer Joint”“ , page 250
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