Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 588
❑ Adjustment overview. Refer to
⇒ “3 Adjustment Overview”, page 198
7 - Outer Race/Tapered Roller Bearing
❑ For the input shaft
❑ Removing and installing. Refer to
⇒ “1.2 Input Shaft, Disassembling and Assembling”, page 143
❑ When replacing: adjust the input shaft. Refer to
⇒ “1.3 Input Shaft, Adjusting”, page 148
8 - Outer Race/Tapered Roller Bearing
❑ For the input shaft
❑ Removing and installing. Refer to
⇒ “1.2 Input Shaft, Disassembling and Assembling”, page 143
❑ When replacing: adjust the input shaft. Refer to
⇒ “1.3 Input Shaft, Adjusting”, page 148
9 - Needle Sleeve
❑ Removing and installing. Refer to
⇒ “3.2 Reverse Shaft, Disassembling and Assembling”, page 170
10 - Alignment Sleeve
❑ Quantity: 2
11 - Clutch Housing
❑ When replacing: ⇒ adjustment overview. Refer to
⇒ “3 Adjustment Overview”, page 198
12 - Guide Sleeve
❑ With sealing ring for the drive axle and vulcanized O-ring
❑ For removing and installing, remove the transmission
❑ Removing the seal. Refer to
⇒ Fig. ““Removing the Seal from the Guide Sleeve”“ , page 122
❑ Installing the seal. Refer to
⇒ Fig. ““Installing the Seal All the Way Into the Guide Sleeve”“ , page 122
❑ Remove the guide sleeve to replace the seal.
❑ Replace the guide sleeve and O-ring if the O-ring is damaged.
13 - Cylinder Bolt
❑ Removing and installing. Refer to
⇒ “1.4 Overview - Clutch Release Mechanism”, page 18
.
14 - Seal with Sleeve
❑ For the right flange shaft
❑ Replace the seal and the sleeve together.
❑ Replace when the transmission is installed. Refer to
⇒ “1.3 Right Seal, Replacing”, page 185
❑ Replacing the removed transmission. Refer to
⇒ “6.3 Clutch Housing, Servicing”, page 122
.
15 - Oil Drain Plug
❑ 35 Nm
16 - Outer Race/Tapered Roller Bearing
❑ For the differential
❑ Removing and installing. Refer to
❑ When replacing: adjust the differential. Refer to
⇒ “2.3 Differential, Adjusting”, page 194
17 - Magnet
❑ Held in place by housing joint surface
18 - Oil Catch Tray
❑ Install the oil catch tray into the transmission housing. Refer to
⇒ Fig. ““Installing the Oil Catch Tray -A- into the Transmission”“ , page 122
19 - Outer Race/Tapered Roller Bearing
❑ For the differential
❑ Removing and installing. Refer to
❑ When replacing: adjust the differential. Refer to
⇒ “2.3 Differential, Adjusting”, page 194
20 - Shim
❑ For the differential
❑ Adjustment overview. Refer to
21 - Seal
❑ For the left flange shaft
❑ Replacing. Refer to
⇒ “1.3 Right Seal, Replacing”, page 185
.
6.2
Transmission Housing, Servicing
Special tools and workshop equipment required
♦ Bearing/Bushing Installer - Multiple Use - VW295-
♦ Bearing/Bushing Installer - Multiple Use - VW295A-
♦ Press Piece - Multiple Use - VW447H-
♦ Press Piece - Multiple Use - VW512-
♦ Press Piece - Multiple Use - VW454-
♦ Press Piece - Front Control Arm - 2040-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Seal - Guide Sleeve
Removing the Needle Bearing
Installing the Needle Bearing
– Secure the needle bearing at three points inside the transmis‐
sion housing, offset by 120°, using a mandrel.
Removing the Seal from the Guide Sleeve
Installing the Seal All the Way Into the Guide Sleeve
Installing the Oil Catch Tray -A- into the Transmission
– Insert the oil catch tray into the hole -arrow 1- and groove
-arrow 2- at the same time.
6.3
Clutch Housing, Servicing
Special tools and workshop equipment required
♦ Slide Hammer Set - VW771-
♦ Slide Hammer Set - Hook - VW771/37-
♦ Spindle from the Seal Installer - Driver Set - 3066-
♦ Seal Installer - One-Piece Seal - T10148-
Removing the Sleeve and Seal
The sleeve has a shoulder on the inside.
– Slide Hammer Set - Hook - VW771/37- behind the shoulder
inside the sleeve.
– Using force, push the Slide Hammer Set - Hook - VW771/37-
into the sleeve.
Installing the Sleeve and Seal
– Clean the seal seat inside the transmission.
– Attach the spindle -A- for the Seal Installer - Driver Set - 3066-
into the threaded piece on the differential.
– Turn the nut -B- and pull the sleeve all the way over the Seal
Installer - One-Piece Seal - T10148- .
Note
If transmission is disassembled, press sleeve in onto stop using
Seal Installer - One-Piece Seal - T10148- .
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