Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 748
– Unlock and disconnect the connectors -1- from the sealing
flange.
– Disengage and free up the wires on the bracket -arrow-.
– Unlock the retainers -3- and -4-.
– Pull the Fuel Gauge Sensor - G- -2- upward.
– Bend back the hooks on the connector.
Installing:
– Install in reverse order of removal. Note the following.
– Pay attention to the color of the contacts.
– Pull on the connectors to make sure they are secure.
– Insert the Fuel Level Sensor - G- into the guide on the fuel
delivery unit and push downward until it engages.
– Install the fuel delivery unit. Refer to
⇒ “2.2 Fuel Delivery Unit/Fuel Level Sensor, Removing and
.
3
Wiring
⇒ “3.1 Fuel Lines, Removing and Installing”, page 58
3.1
Fuel Lines, Removing and Installing
Removing
– If equipped, remove the underbody trim panel in front of the
right rear axle. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Un‐
derbody Trim Panel; Component Location Overview - Trim
Panels .
– If necessary, remove the right underbody trim panel. Refer to
⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panel; Com‐
ponent Location Overview - Trim Panels .
– Disconnect the fuel lines on the underbody. Refer to
⇒ “4.1 Connector Couplings, Disconnecting”, page 62
.
– Unclip the bracket -1- from the underbody -arrows-.
– Unclip the bracket -1- from the fuel lines.
– Secure using a pulling aid (for example a cable or string) on
the fuel lines.
– This pulling aid make the reinstallation easier, to do so select
enough length.
– Use adhesive tape to secure the pulling aid.
– Remove fuel supply line -1 and 2-. Disconnect the connector
couplings. Refer to
⇒ “4.1 Connector Couplings, Disconnecting”, page 62
.
WARNING
The fuel line is under pressure.
Fuel poses a risk of injury to the eyes and skin.
Wear protective eyewear and protective clothing to avoid injury
and contact with skin. Place a cleaning cloth around the con‐
nection point before loosening hose connections. Carefully
open the connection point to release the pressure.
– Unclip the fuel lines -1 and 2- from the bracket -arrow- on the
coolant expansion tank -3-.
– Disconnect the connector -1-.
– Open the bracket and remove the coolant hoses from the en‐
gine.
– Release the retainers with a screwdriver -arrow- and move the
coolant expansion tank to the side.
– Open the bracket for the refrigerant lines on the right wheel
housing.
– Unclip the refrigerant lines.
– If equipped remove the heat shield -1- from the ABS Hydraulic
Unit - N55- .
– To do so, unclip the heat shield -1- from the bracket -2-
-arrow-.
Vehicles with Parking Heater:
– Remove the front section of the wheel housing liner or right
front wheel housing liner. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Wheel Housing Liner; Overview - Front Wheel Housing
Liner .
– Unlock and remove the fuel line -7-.
– Catch escaping fuel using cleaning cloths.
– Unclip the fuel line from the bracket and guide out.
– Remove the bracket for the refrigerant lines from the body.
– Guide the fuel line under the refrigerant lines and the engine
mount.
Continuation for All Vehicles:
– Unclip the shield -1- on the stud bolt from the body -arrow A-.
– Unclip the shield -1- from the longitudinal member -2-.
– If equipped, loosen the clip -4- for the parking/auxiliary heater
fuel line -3- from the body.
– Unclip the bracket -2- for the shield from the longitudinal mem‐
ber.
– Remove the lines upward.
– At the same time turn the lines, but do not tear!
Installing:
Install in reverse order of removal. Note the following:
Note
♦
The fuel line, bleed pipe, and fuel line for the parking/auxiliary
heater are installed together.
♦
Secure the lines for example with adhesive tape.
– Remove the pulling aid from the old lines.
– Insert the lines as shown in the shield guide and clip in. Refer
to
– The fuel lines are clipped in the at the top after guiding in.
– Pay attention that the plug is seated correctly on the new lines.
– Seal the lines with suitable plugs from the Engine Bung Set -
VAS6122- .
– Secure the pulling aid on the fuel lines.
– Use adhesive tape to secure the pulling aid.
– Pay attention that the pulling aid is only secured in the front
area of the lines.
– At the bottom seal the shield from the slotted guide with ad‐
hesive tape so that the lines do not slide out.
– Place the fuel lines together with the shield on the opening in
the longitudinal member.
Installation Position of Fuel Lines on the Shield:
1 - Fuel Supply Line
2 - Parking/Auxiliary Heater Fuel Line
3 - Guide for the Parking/Auxiliary Heater Fuel Line
4 - Lower line guide
5 - Bracket for the Lines in the Coupling Rod Area
6 - Bleeder Line
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст