Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 534
♦ Shop Crane - Drip Tray - VAS6208- or Used Oil Collection and
Extraction Unit - SMN372500-
♦ Sealing Grease - G 052 128 A1-
Removing
– Remove the left wheel.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Remove the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Front Wheel Housing Liner, Removing and Installing .
– Remove the left drive axle. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and
Installing .
– Place the -VAS6208- or -SMN372500- underneath.
– Remove flange shaft bolt. To do this, install two bolts on the
flange and counterhold the flange shaft with a pry bar.
– Remove the flange shaft and the pressure spring.
– Remove flange shaft seal.
Installing
– Lightly oil new seal on outer circumference.
– Fill the space between the sealing/dust lip -arrow- halfway with
Sealing Grease - G 052 128 A1- .
– Install the seal all the way in without tilting it.
– Fill the space between the sealing and dust lip -arrow- halfway
with Sealing Grease - G 052 128 A1- .
– Install the flange shaft.
– Hold the flange shaft to the transmission and tighten.
– Install the left drive axle. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and
Installing .
– Check transmission fluid level. Refer to
⇒ “8.1 Transmission Fluid Level, Checking”, page 142
.
– Install the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Front Wheel Housing Liner, Removing and Installing .
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
– Install the wheel. Refer to ⇒ Suspension, Wheels, Steering;
Rep. Gr. 44 ; Wheels, Tires; Wheel Bolts, Tightening Speci‐
fications .
Tightening Specification
♦ Refer to
⇒ “2.1 Overview - Differential”, page 212
.
1.3
Right Seal, Replacing
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Shop Crane - Drip Tray - VAS6208- or Used Oil Collection and
Extraction Unit - SMN372500-
♦ Seal Installer - Flange Shaft - 3305-
♦ Sealing Grease - G 052 128 A1-
Removing
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Remove the heat shield above the right drive axle -arrows-, if
equipped.
– Remove the right drive axle from the transmission flange shaft
-A-. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ;
Drive Axle; Drive Axle, Removing and Installing .
– Secure the drive axle with wire and do not damage the surface
protection.
Note
♦
On some engines, the drive axle cannot be tied up so that the
flange shaft can be removed.
♦
Remove the drive axle. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and
Installing .
– Place the Drip Tray , for example -VAS 6208- or -SMN372500-
under the transmission.
– Remove flange shaft bolt -arrow-. To do this, install two bolts
on the flange and counterhold the flange shaft with a pry bar.
– Remove the flange shaft and the pressure spring.
– Pry out the sealing ring.
Installing
– Lightly oil the new gasket on the outer edge.
– Fill the space between the sealing/dust lip -arrow- halfway with
Sealing Grease - G 052 128 A1- .
– Install the seal all the way in without tilting it.
– Install the seal all the way in without tilting it.
– Push the flange shaft -A- toward the transmission and secure.
– Attach the right drive axle to the transmission flange shaft
-A-. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ;
Drive Axle; Drive Axle, Removing and Installing .
– If removed, install the heat shield over the right drive axle. Re‐
fer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive
Axle; Drive Axle Heat Shield, Removing and Installing .
– Check transmission fluid level. Refer to
⇒ “8.1 Transmission Fluid Level, Checking”, page 142
.
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
Tightening Specification
♦ Refer to
⇒ “2.1 Overview - Differential”, page 212
.
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