Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 701
– Quickly open the coolant expansion tank cap -arrow- and re‐
lease any remaining pressure in the cooling system and then
close it again until it locks.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Disconnect the connector -1-.
Note
♦
Place a cleaning cloth underneath, to catch coolant leaking
out.
♦
Insert the new Engine Coolant Temperature Sensor on Radi‐
ator Outlet - G83- immediately in the connection to prevent
coolant loss.
– Remove clamp -2- and Engine Coolant Temperature Sensor
on Radiator Outlet - G83- .
Installing
Install in reverse order of removal. Note the following:
Note
Replace the O-rings.
– Check the coolant level. Refer to
.
Tightening Specifications
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
3
Coolant Pipes
⇒ “3.1 Overview - Coolant Pipes”, page 241
.
⇒ “3.2 Front Coolant Pipes, Removing and Installing”,
⇒ “3.3 Upper Coolant Pipes, Removing and Installing”,
3.1
Overview - Coolant Pipes
1 - Front Coolant Pipe
❑ Removing and instal‐
ling. Refer to
2 - Bolts
❑ 6 Nm
3 - Upper Coolant Pipe
❑ Removing and instal‐
ling. Refer to
4 - Bolts
❑ 9 Nm
5 - Bolt
❑ 9 Nm
6 - Coolant Pipe
7 - Bolts
❑ 9 Nm
3.2
Front Coolant Pipes, Removing and In‐
stalling
Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Hose Clip Pliers - VAS6362-
Removing
– Remove the bolts -1 and 3-.
– Open the retainer in direction of -arrow- and remove the cover
-2-.
– Free up the coolant hose -2-.
– Open the retaining tabs in direction of -arrows-, remove the
upper air duct -1-.
– Remove the left and right bolts -arrow-.
– Unclip the air guide lower section -1- and remove.
Note
Place a cleaning cloth underneath, to catch coolant leaking out.
– Disconnect the coolant hoses -1 and 2- with Hose Clamps -
Up To 25mm - 3094- .
– Loosen the clamps and remove the coolant hoses.
– Remove the bolts -arrows- and the front coolant pipe.
Installing
Install in reverse order of removal. Note the following:
Note
Secure hose connections with standard production clamps. Refer
to the Parts Catalog.
– Check the coolant level. Refer to
.
Tightening Specifications
♦ Refer to
⇒ “3.1 Overview - Coolant Pipes”, page 241
3.3
Upper Coolant Pipes, Removing and In‐
stalling
Special tools and workshop equipment required
♦ Hose Clamps - Up To 25mm - 3094-
♦ Hose Clip Pliers - VAS6362-
Removing
– Remove the ignition coils with power output stages cylinder
“3”. Refer to
⇒ “1.3 Ignition Coils with Power Output Stages, Removing and
– Release retainers in direction of -arrows- and remove wiring
duct -1- from bracket.
– Clamp off the coolant hoses -arrows- with the Hose Clamps -
Up To 25mm - 3094- .
– Loosen the clamps and remove the coolant hoses.
– Remove the bolt -1- and remove the upper coolant pipe.
Installing
Install in reverse order of removal. Note the following:
Note
Secure hose connections with standard production clamps. Refer
to the Parts Catalog.
– Check the coolant level. Refer to
Tightening Specifications
♦ Refer to
⇒ “3.1 Overview - Coolant Pipes”, page 241
.
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