Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 611
00 – General, Technical Data
1
Identification
(Edition 11.2014)
⇒ “1.1 Transmission Identification”, page 1
⇒ “1.2 Torque Converter Identification”, page 1
1.1
Transmission Identification
Code and Production Date -arrow- of the Transmission -1-
Code letter -arrow 1-
“Automatic transmission 09G - 6-speed” -arrow 2-
Example:
MAN
24
06
10
I
I
I
I
Code letters
Day
Month
Production
year -2015-
The transmission code is also listed on the vehicle data label.
1.2
Torque Converter Identification
There are different torque converters. Use the code letters to
identify the torque converter -arrow-.
Correct allocation of the torque converter/transmission. Refer to
the Parts Catalog.
2
Safety Precautions
page 2
⇒ “2.3 Towing Notes”, page 3
2.1
General Safety Precautions
Observe the following to avoid personal injury and vehicle dam‐
age:
WARNING
There is a risk of injury and accident from accidentally engag‐
ing a gear when the engine is running.
♦ Move the selector lever into “P” and set the parking brake
before working on a running engine.
To prevent personal injury and damage to electrical and electronic
components, observe the following:
♦ Connect and disconnect test equipment only when the ignition
is off.
Caution
Risk of damaging electronic components when disconnecting
the battery.
♦ Complete the steps for disconnecting the battery.
♦ Disconnect the battery only when the ignition is turned off.
Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery;
Battery, Disconnecting and Connecting .
2.2
Road Test with Testing Equipment
Safety Precautions
When performing road tests while using testing and measuring
devices pay attention to the following:
WARNING
Distraction and testing equipment that is not secured properly
can cause accidents.
The passenger airbag could pose a risk if it deploys in a colli‐
sion.
• Operating testing equipment while driving causes it to shift
position.
• There is an increased risk of injury due to unsecured test‐
ing equipment.
♦ Always secure testing equipment on the rear seat using a
strap and have a second person in the rear seat operating
it.
2.3
Towing Notes
Caution
Danger of causing damage to the transmission.
♦ The selector lever must be in “N” whenever the vehicle is
being towed. The vehicle may not towed further than 50
km (31 miles) and not faster than 50 km/h (31 mph).
Note
It is not possible to tow-start the engine.
3
Repair Information
⇒ “3.1 General Information”, page 4
⇒ “3.2 Guidelines for Clean Working Conditions”, page 4
⇒ “3.3 General Repair Information”, page 5
⇒ “3.4 Seals, Sealing Rings”, page 6
⇒ “3.5 Bolts and Nuts”, page 6
3.1
General Information
Transmission
The “automatic transmission 09G” has 6 hydraulically control for‐
ward gears. By passing the torque converter slip, 2nd, 3rd, 4th,
5th and 6th gears become mechanically driven gears if lock-up
clutch is closed.
Torque Converter
The torque converter is equipped with a slip controlled torque
converter lockup clutch. The lock-up clutch closes depending on
load and speed. The 2nd, 3rd, 4th, 5th and 6th gears can be me‐
chanically driven (without slip).
Automatic Transmission Fluid
(Automatic Transmission Fluid)
ATF is a permanent fill. As far as Maintenance is concerned, the
ATF does not need to be replaced.
The ATF levels inside the planetary gear and inside the final drive
are checked and filled at the same time.
Drained ATF must not be used to fill again.
Caution
Be very careful when working with transmission fluid. Dispose
of drained transmission fluid correctly.
To drain, rising tube is removed.
The height of this rising tube corresponds to the height of the ATF
level.
Use only ATF available as a replacement part in the automatic
transmission 09G. Using other oils can lead to function problems
or can even cause the transmission to fail, ATF part number. Re‐
fer to the Parts Catalog.
3.2
Guidelines for Clean Working Condi‐
tions
♦ Always clean the connection locations and the area around
them before loosening.
♦ Place removed parts on a clean surface and cover them. Use
foil and paper. Use a lint-free cloth.
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