Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 838
Mandatory Replacement Parts
♦ Bolts - Subframe to Body
Lower the Subframe with Attachments.
– Loosen the wheel bolts.
– Raise the vehicle.
– Remove the wheels.
– Remove the brake calipers on both sides of the vehicle and
hang on the body.
– Remove the springs. Refer to
⇒ “6.4 Spring, Removing and Installing”, page 202
.
– Remove the rear muffler. Refer to ⇒ Engine Mechanical, Fuel
Injection and Ignition; Rep. Gr. 26 ; Exhaust Pipes/Mufflers;
Overview - Muffler or ⇒ Engine Mechanical, Fuel Injection and
Glow Plugs; Rep. Gr. 26 ; Exhaust Pipes/Mufflers; Overview
- Muffler
Vehicles with a Vehicle Level Sensor
– Disconnect the connector -1-.
Continuation for All Vehicles
– Disconnect the right and left connectors from the ABS speed
sensor.
– Unclip the right and left speed sensor wires from the bracket
-1- -arrows-.
– Push the lever on the brake caliper -2- in direction of -arrow-.
– Disengage the parking brake cable -1- from the lever on the
brake caliper -2-.
– Squeeze the tabs -3- and remove the parking brake cable
-1- from the bracket -4- on the brake caliper.
– Pull the brake cable -1- out of the retainer -arrow A- on the
bracket -2-.
– Remove the brake cable -1- from the guide -arrow B- on the
bracket -2-.
– Remove the clamps -1- on both sides of the vehicle.
– Free up the brake lines from the bracket.
Note
Do not disconnect the brake line.
– Secure both sides of the vehicle on the hoist arms using Ten‐
sioning Straps - T10038- .
1 - Tensioning Strap - T10038-
WARNING
The vehicle could slide off the hoist if it is not secured.
– Secure the subframe on the two front bolts. Refer to
⇒ “3.2 Subframe, Securing”, page 158
.
– Remove the bolt from the back of the subframe on the right
side -arrow-.
– Install the Bearing Installer - Component - 3346/2- with the
Subframe Bushing Tool Kit - 3301- and Nut - Component -
3346/3- into the threaded hole in the longitudinal member.
1 - Bearing Installer - Component - 3346/2-
2 - Subframe
3 - Subframe Bushing Tool Kit - 3301-
4 - Nut - Component - 3346/3-
– Remove the left rear bolt from the subframe.
– Turn the Nut - Component - 3346/3- on the Bearing Installer -
Component - 3346/2- until the subframe is lowered by dimen‐
sion -a- = 40 mm.
Subframe with Attachments, Installing
Installation is the reverse of removal, with special attention to the
following:
Tightening Specifications
♦ Refer to
♦ Refer to
⇒ “1.1 Wheel Bolt Tightening Specifications”, page 286
♦ Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition;
Rep. Gr. 26 ; Exhaust Pipes/Mufflers; Overview - Muffler or
⇒ Engine Mechanical, Fuel Injection and Glow Plugs; Rep.
Gr. 26 ; Exhaust Pipes/Mufflers; Overview - Muffler .
• For vehicles with a vehicle level sensor, perform the basic set‐
ting for the wheel damping electronics. Refer to Vehicle Diag‐
nostic Tester .
• On vehicles with level control system sensor, perform head‐
lamp basic setting. Refer to ⇒ Electrical Equipment; Rep. Gr.
94 ; Headlamp; Headlamp, Adjusting .
– Evaluating need for axle alignment. Refer to
⇒ “3.6 Evaluating Need for Axle Alignment”, page 304
.
1.2.2
Rear Axle, Lowering, Multi-Link Suspen‐
sion, AWD
Special tools and workshop equipment required
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Engine and Gearbox Jack - VAS6931-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolts - Subframe to Body
Lower the Subframe with Attachments.
– Loosen the wheel bolts.
– Raise the vehicle.
– Remove the wheels.
– Remove the brake calipers on both sides of the vehicle and
hang on the body.
– Remove the springs. Refer to
⇒ “6.4 Spring, Removing and Installing”, page 202
– Remove the rear muffler. Refer to ⇒ Engine Mechanical, Fuel
Injection and Ignition; Rep. Gr. 26 ; Exhaust Pipes/Mufflers;
Overview - Muffler or .⇒ Engine Mechanical, Fuel Injection
and Glow Plugs; Rep. Gr. 26 ; Exhaust Pipes/Mufflers; Over‐
view - Muffler
Vehicles with A Vehicle Level Sensor
– Disconnect the connector -1- from the vehicle level sensor
-2-.
Continuation for All Vehicles
– Disconnect the right and left connectors from the ABS speed
sensor.
– Unclip the right and left speed sensor wires from the bracket
-1- -arrows-.
– Remove the clamps -1- on both sides of the vehicle.
– Free up the brake lines from the bracket.
Note
Do not disconnect the brake line.
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