Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 808
❑ Replace after removal
7 - Bolt
❑ 20 Nm + 180° turn
❑ Replace after removal
8 - Left Support
9 - Bolt
❑ 50 Nm +90°
❑ Replace after removal
10 - Bolt
❑ 70 Nm + 180° turn
❑ Replace after removal
11 - Right Support
12 - Lower Bonded Rubber Bushing for Pendulum Support
⇒ “2.6 Subframe, Servicing”, page 32
13 - Upper Bonded Rubber Bushing for Pendulum Support
⇒ “2.6 Subframe, Servicing”, page 32
14 - Nut
❑ 65 Nm
❑ Replace after removal
❑ Counterhold at socket head of joint bolt when tightening
2.2
Subframe, Securing
Special tools and workshop equipment required
♦ Assembly Tool, Sub-frame Alignment - T10486A-
♦ Four Locating Pins - T10486/1-
♦ Locating Pins - T10486/2-
♦ Engine and Gearbox Jack - VAS6931- with Universal Support
Plate - VAG1359/2-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolts - Subframe to Body
♦ Bolts - Pendulum Support to Transmission
♦ Bolts - Right Support to Subframe
♦ Bolts - Left Support to Subframe
Note
♦
For certain assemblies on the vehicle, subframe or complete
front axle must be removed.
♦
The original position of the subframe to the body is ensured
by using four Locating Pins - T10486/1- .
♦
Two Locating Pins - T10486/1- are a component of the As‐
sembly Tool, Sub-frame Alignment - T10486A- . If the Assem‐
bly Tool, Sub-frame Alignment - T10486A- is already in the
service operation, then only the addition of the two Locating
Pins - T10486/1- is required.
♦
If the Assembly Tool, Sub-frame Alignment - T10486A- is not
already in the service operation, then the Assembly Tool, Sub-
frame Alignment - T10486A- is to be used. It contains four
Locating Pins - T10486/1- and two Locating Pins - T10486/2- .
The Locating Pins - T10486/2- are not needed for the following
procedure.
– Remove the front and rear noise insulation. Refer to ⇒ Body
Exterior; Rep. Gr. 66 ; Noise Insulation; Overview - Noise In‐
sulation .
– Remove the pendulum support bolts -1- from the transmission.
– Place the Engine and Gearbox Jack - VAS6931- -1- under the
subframe.
– If necessary, clean the threads of the Locating Pins -
T10486/1- .
• To secure the subframe, the Locating Pins - T10486/1- must
be installed at the positions -3, 5, 7 and 8- one after the other.
Note
The Locating Pins - T10486/1- may only be tightened to a maxi‐
mum of 20 Nm, since otherwise the locating pin threads will be
damaged.
Secure the Rear Subframe
– Remove the bolts -1-.
– Remove the bolt -3- and the support -4-.
– Insert the Locating Pin - T10486/1- -1- and tighten to 20 Nm.
– Remove the bolts -2-.
– Remove the bolt -5- and the support -6-.
– Insert the Locating Pin - T10486/1- and tighten to 20 Nm.
Front Subframe, Securing
– Remove the bolt -8-.
– Insert the Locating Pin - T10486/1- -1- and tighten to 20 Nm.
– Remove the bolt -7-.
– Insert the Locating Pin - T10486/1- and tighten to 20 Nm.
• Securing the subframe is completed when all above men‐
tioned bolts are replaced with Locating Pins - T10486/1- one
after the other.
• The subframe position is now secured.
Locating Pins - T10486/1- , Removing
The removal is reverse of installation, noting the following:
– Only remove one locating pin and replace this with a bolt.
– For vehicles with a vehicle level sensor, perform the basic set‐
ting for the wheel damping electronics. Refer to Vehicle Diag‐
nostic Tester .
Tightening Specifications
♦ Refer to
⇒ “2.1 Overview - Subframe”, page 16
♦ Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition;
Rep. Gr. 10 ; Subframe Mount; Overview - Subframe Mount
or ⇒ Engine Mechanical, Fuel Injection and Glow Plug; Rep.
Gr. 10 ; Subframe Mount; Overview - Subframe Mount .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
If the steering wheel is found to be crooked during a road test
despite using the Locating Pins - T10486/1- , then an axle align‐
ment is necessary. In this case, put the axle alignment log in the
vehicle files.
2.3
Subframe, Lowering
Special tools and workshop equipment required
♦ Torque Wrench 1332 40-200Nm - VAG1332-
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