Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 663
♦ Pilot Drift - VW222A-
♦ Dial Gauge Holder - VW387-
♦ Internal puller, for example Puller - Kukko Internal - 14-19mm
- 21/2-
♦ Counter-support for example Puller - Kukko Counterstay -
22/1-
♦ Flywheel Retainer - 3067-
♦ Engine Support Bridge - Spindle - 10-222A/11-
♦ Plastigage
®
Individual components of the Assembly Tool - T10531- :
♦ Counterhold Tool - T10531/1-
♦ Tensioning Pins - T10531/2-
♦ Turning Over Tool - T10531/3-
♦ Collar Nut - T10531/4-
15 – Cylinder Head, Valvetrain
1
Cylinder Head
⇒ “1.1 Overview - Cylinder Head”, page 90
.
⇒ “1.2 Overview - Camshaft Housing”, page 93
.
⇒ “1.3 Cylinder Head, Removing and Installing”, page 94
⇒ “1.4 Vacuum Pump, Removing and Installing”, page 100
.
⇒ “1.5 Compression Pressure, Checking”, page 101
1.1
Overview - Cylinder Head
Note
♦
Replace the cylinder head bolt.
♦
Always replace self-locking nuts, bolts which have been tight‐
ened to tightening specifications as well as gaskets and O-
rings.
♦
The plastic protectors installed to protect the open valves must
only be removed immediately before mounting the cylinder
head.
♦
The engine oil and the coolant must be changed if the cylinder
head or the cylinder head gasket are being replaced.
1 - Alignment Pin
2 - Cylinder Head Gasket
❑ Replace after removing
❑ Installed position: the
part number faces the
cylinder head
3 - Cylinder Head
❑ Removing and instal‐
ling. Refer to
❑ Check for distortion. Re‐
fer to
4 - Bolt
❑ 4 Nm + 90°
❑ Follow the procedure
when loosening. Refer
to
❑ Follow the procedure
when tightening. Refer
to
❑ Replace after removing
5 - Heat Shield
6 - Bolt
❑ 9 Nm
7 - Bolt
❑ 9 Nm
8 - Heat Shield
9 - Bolt
❑ 9 Nm
10 - Bolt
❑ 9 Nm
11 - Connection
❑ For coolant hose
12 - O-Ring
❑ Coat with coolant
❑ Replace after removing
13 - Cylinder Head Bolt
❑ Follow the procedure when loosening. Refer to
⇒ Fig. ““Loosening Cylinder Head”“ , page 92
❑ Follow the procedure when tightening. Refer to
⇒ Fig. ““Cylinder Head Tightening Sequence”“ , page 92
❑ Replace after removing
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