Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 781
2
Rear Brakes
⇒ “2.1 Overview - Rear Brakes”, page 55
⇒ “2.2 Brake Pads, Removing and Installing”, page 60
⇒ “2.3 Brake Caliper, Removing and Installing”, page 66
⇒ “2.4 Brake Carrier, Removing and Installing”, page 72
⇒ “2.5 Brake Rotor, Removing and Installing”, page 74
⇒ “2.6 Brake Shield, Removing and Installing”, page 76
2.1
Overview - Rear Brakes
⇒ “2.1.1 Overview - Rear Brakes, Multi-Link Rear Axle”,
page 55
⇒ “2.1.2 Overview - Rear Brakes, Torsion Beam Axle”,
2.1.1
Overview - Rear Brakes, Multi-Link Rear Axle
Note
♦
Use Brake Charger/Bleeder Unit - VAS5234- to extract brake fluid from brake fluid reservoir.
♦
Install the Brake Pedal Actuator - VAG1869/2- to relieve pressure before removing a brake caliper or dis‐
connecting a brake hose.
♦
After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake
pads are properly seated in their normal operating position.
1 - Bolt
❑ 8 Nm
2 - Bolt
❑ 90 Nm +90°
❑ Quantity: 2
❑ Replace after removing
3 - Wheel Speed Sensor
❑ Overview. Refer to
❑ Removing and instal‐
ling. Refer to
❑ Before inserting sensor,
clean inner surface of
mounting hole and coat
with Hot Bolt Paste - G
052 112 A3- .
4 - Wheel Bearing Housing
❑ Refer to ⇒ Suspension,
Wheels, Steering; Rep.
Gr. 42 ; Wheel Bearing
and Trailing Arm; Over‐
view - Wheel Bearing .
❑ For allocation. Refer to
the Parts Catalog
5 - Cover Plate
❑ Removing and instal‐
ling. Refer to
Multi-Link Rear Axle, Removing and Installing”, page 78
.
6 - Bolt
❑ 12 Nm
❑ Quantity: 3
7 - Wheel Hub with Wheel Bearing
❑ Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 42 ; Wheel Bearing and Trailing Arm; Overview -
Wheel Bearing .
❑ For allocation. Refer to the Parts Catalog
8 - Bolt
❑ Replace after every removal
❑ Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 42 ; Wheel Bearing and Trailing Arm; Overview -
Wheel Bearing .
❑ For allocation. Refer to the Parts Catalog
9 - Dust Cap
❑ Replace after removing
❑ Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 42 ; Wheel Bearing and Trailing Arm; Overview -
Wheel Bearing .
10 - Brake Rotor
❑ Diameter 272 mm
❑ Brake rotor thickness 10 mm
❑ Wear limit: 8 mm
❑ Check the thickness. Refer to ⇒ Maintenance ; Booklet 36.1 ; Procedure Descriptions; Front and Rear
Brake Rotors, Checking Brake Pad Thickness and Condition .
❑ Replace both sides if worn.
❑ Remove brake caliper before removing
❑ For allocation. Refer to the Parts Catalog
11 - Bolt
❑ 8 Nm
12 - Brake Pads
❑ Thickness without protective plate 11 mm
❑ Wear limit without protective plate 3 mm
❑ Check the thickness. Refer to ⇒ Maintenance ; Booklet 36.1 ; Procedure Descriptions; Front and Rear
Brake Rotors, Checking Brake Pad Thickness and Condition .
❑ Always replace on both sides of the axle.
❑ Removing and installing. Refer to
⇒ “2.2 Brake Pads, Removing and Installing”, page 60
.
13 - Brake Carrier
⇒ “2.1 Overview - Rear Brake Caliper”, page 100
.
❑ Vehicles with guide pins and protective caps
14 - Cap
❑ Install on brake carrier and guide pin
15 - Guide Pin
❑ Lubricate before installing the cap
16 - Brake Caliper
⇒ “2.1 Overview - Rear Brake Caliper”, page 100
.
❑ Do not detach the brake line when replacing the brake pads.
❑ Removing and installing. Refer to
⇒ “2.3 Brake Caliper, Removing and Installing”, page 66
❑ Parking brake must be adjusted after repair work or replacing.
❑ Adjusting the parking brake. Refer to
⇒ “3.2 Parking Brake, Adjusting”, page 81
.
17 - Parking Brake Cable
⇒ “3.1 Overview - Parking Brake”, page 81
⇒ “3.2 Parking Brake, Adjusting”, page 81
.
❑ Removing and installing. Refer to
⇒ “3.3 Rear Brake Cable, Removing and Installing”, page 82
.
18 - Bolt
❑ 35 Nm
❑ Replace after removing
❑ Quantity: 2
❑ Self-locking
19 - Brake Line
❑ 35 Nm
❑ Vehicles with banjo bolt
2.1.2
Overview - Rear Brakes, Torsion Beam Axle
Note
♦
Use Brake Charger/Bleeder Unit - VAS5234- to extract brake fluid from brake fluid reservoir.
♦
Install the Brake Pedal Actuator - VAG1869/2- to relieve pressure before removing a brake caliper or dis‐
connecting a brake hose.
♦
After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake
pads are properly seated in their normal operating position.
1 - Bolt
❑ 8 Nm
2 - Wheel Speed Sensor
❑ Overview. Refer to
❑ Removing and instal‐
ling. Refer to
❑ Before inserting sensor,
clean inner surface of
mounting hole and coat
with Hot Bolt Paste - G
052 112 A3- .
3 - Bolt
❑ 90 Nm +90°
❑ Replace after removing
❑ Quantity: 2
4 - Brake Line
❑ 35 Nm
5 - Subframe
❑ Refer to ⇒ Suspension,
Wheels, Steering; Rep.
Gr. 42 ; Rear Axle;
Overview - Rear Axle
6 - Parking Brake Cable
❑ Overview. Refer to
.
❑ Adjusting. Refer to
⇒ “3.2 Parking Brake, Adjusting”, page 81
❑ Removing and installing. Refer to
⇒ “3.3 Rear Brake Cable, Removing and Installing”, page 82
.
7 - Cover Plate
❑ For allocation. Refer to the Parts Catalog
8 - Axle Stub
❑ Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 42 ; Wheel Bearing and Trailing Arm; Overview -
Wheel Bearing .
9 - Bolt
❑ 30 Nm +90°
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