Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 1006
– Remove the flexible disc with the vibration damper from the
rear final drive -arrows-.
– Counterhold using Counterhold - Kit - Multiple Use - T10172-
when loosening and tightening the bolts.
– Remove the bolts -arrows- from the intermediate bearing.
– Remove the driveshaft from the final drive and lay it on the
tunnel brace; place a cloth on the tunnel brace to protect the
shaft.
– When removing and installing the driveshaft, be careful not to
damage the bushing -arrow-.
Golf 2015 ➤
Rear Final Drive - Edition 09.2013
2. Driveshaft
17
– Secure the intermediate bearing to the body with 2 bolts
-arrows- after removing the driveshaft. This way the front flex‐
ible disc will not be unnecessarily loaded.
Remove the rear flexible disc with the vibration damper from the
driveshaft.
Installing
Install in reverse order of removal. Note the following:
Note
♦
Sealing rings in driveshaft flanges -arrow- must not be dam‐
aged when removing and installing.
♦
Replace the driveshaft if it is damaged.
♦
Do not tip rear driveshaft tube, push horizontally onto center‐
ing pins.
♦
Install all driveshaft parts marked in relation to each other in
same position when reinstalling.
– Attach the flexible disc to the driveshaft using new bolts. Tight‐
ening specification, refer to
⇒ “2.1 Driveshaft Overview”, page 9
.
Location of Flexible Disc with Vibration Damper:
♦ The brace on the outer diameter -arrows- faces away from the
driveshaft tube.
♦ Each of the three protruding sleeves on the flange/driveshaft
and on the flange/final drive engages in the mounting holes in
the flexible disc.
The following applies only to installing the removed flexible disc.
– Attach the driveshaft to the flange/driveshaft on the rear final
drive so that the markings -arrows- line up.
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Rear Final Drive - Edition 09.2013
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Rep. Gr.39 - Final Drive, Differential
– When removing and installing the driveshaft, be careful not to
damage the bushing -arrow-.
Install the Intermediate Bearing without Tension.
– Align the intermediate bearing in its elongated holes so the
driveshaft or bearing is not under stress.
– Tighten the intermediate bearing only after the driveshaft has
been attached.
– Tighten the driveshaft and intermediate bearing. Tightening
specifications, refer to
⇒ “2.1 Driveshaft Overview”, page 9
– Tighten the pendulum support with “new” bolts. Tightening
specifications, refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 40 ; Subframe; Overview - Subframe .
– Install the center tunnel heat shield under the intermediate
bearing, refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody
Panel; Overview - Underbody Trim Panels .
– Install the rear section of the exhaust system, refer to ⇒ En‐
gine Mechanical, Fuel Injection and Ignition; Rep. Gr. 26 ;
Exhaust Pipes/Mufflers; Overview - Muffler .
– Install the noise insulation, refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
Golf 2015 ➤
Rear Final Drive - Edition 09.2013
2. Driveshaft
19
3
Final Drive
⇒ “3.1 Final Drive, Removing and Installing”, page 20
3.1
Final Drive, Removing and Installing
Short Description
The rear axle is lowered at the rear mounting points.
The stabilizer bar and the rear spring are removed, the driveshaft
is removed from the final drive. Electrical connections and venti‐
lation lines are disconnect at final drive.
Remove the “rear section” of the exhaust system with the heat
shield and disconnect the driveshaft from the final drive.
The final drive is “lowered” with the transmission jack downward
and diagonally in the direction of travel.
Special tools and workshop equipment required
♦ Engine and Gearbox Jack - VAS6931-
♦ Counterhold - Kit - Multiple Use - T10172-
♦ Multipoint Socket - T10035- and if necessary Bits for
VAG1331/13 - T10099-
Removing
– Separate the exhaust system at the clamping sleeve
-arrows- and remove the rear section of the exhaust system,
refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep.
Gr. 26 ; Exhaust Pipes/Mufflers; Overview - Muffler .
– Place a pipe or pry bar -3- in the front exhaust pipe -1- and lay
it on the tunnel brace -2-.
Note
Do not bend the exhaust system decoupling element more than
10° or it could be damaged.
– Remove the rear stabilizer bar, refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 42 ; Stabilizer Bar; Stabilizer Bar,
Removing and Installing .
– Remove left and right drive axles from rear final drive.
Note
For the next steps it is important that the multi-link axle springs
are removed. This applies to the right and left side.
Golf 2015 ➤
Rear Final Drive - Edition 09.2013
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Rep. Gr.39 - Final Drive, Differential
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