Volkswagen Golf Variant, Jetta. Manual — part 25
– Install right flange shaft of gearbox with flange shafts
⇒ page 118
.
4.5
Removing gearbox - vehicles with 1.6 l/77 kW TDI CR engine
Special tools and workshop
equipment required
♦ Support bracket -10 - 222
A-
♦ Adjustment plate -3282/59-
♦ Socket -T10035-
♦ Socket -T10061-
♦ Gearbox support -3282-
♦ Insert tool, 18 mm -T10179-
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
4. Removing and installing gearbox
97
♦ Engine and gearbox jack -V.A.G 1383 A-
Brief description
The gearbox is removed downwards separately, without engine.
The battery, air filter and starter are removed “from above”.
Noise insulation beneath engine/gearbox, lower cover in front left
wheel housing and pendulum support are removed “from below”.
Perform the following steps:
– Raise vehicle. All 4 supports of lifting platform must be at same
height.
and installing air filter .
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
98
starter .
– Remove securing clip in -direction of arrow-.
Securing clips for selector lever cable must always be renewed.
– Remove Bowden cable from ball head.
Cable may also be pushed slightly backwards out of cable support
bracket and removed later when gearbox is lowered. But then
observe cable when lowering gearbox.
– Release mechatronic unit connector by pulling and pull off
connector.
– Now remove all upper connecting bolts between engine and
gearbox.
These tools are appropriate for this.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
4. Removing and installing gearbox
99
overview - front wheel housing .
– If fitted, remove the heat shield over the right-hand drive shaft.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
100
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