Volkswagen Passat / Passat Variant (2011 year). Manual — part 58
14
Renewing side member
WARNING
Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐
ning in foam treated areas creates gases which are hazardous
to health and environment. Therefore, refrain from using these
processes.
Safety notes ⇒ General Information; Body Repairs, General Body
Repairs ; Safety notes
1 - Parting cuts
2 - Side member
3 - Moulded foam elements
4 - Lower wing retainer
5 - Bonded area
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14. Renewing side member
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Tools
Note
♦
The use of different types and different thicknesses of steel
requires that only the welding units (inverters) authorised by
Volkswagen AG may be used to carry out repairs properly.
♦
The welding units (inverters) and body tools authorised by
Volkswagen AG are listed in ⇒ ServiceNet, Workshop Equip‐
ment, EH catalogue, Workshop equipment, Body and paint‐
work .
14.2
Removing
Note
♦
Do not damage underlying panels when cutting out.
♦
Wing retainer -1- is renewed as well.
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Note
Dimensions -a- and -b- must be strictly adhered to.
– Separate original joint.
– Grind through outer edge at rear wheel arch.
Note
Remove as much of the moulded foam element -1- as possible before starting grinding work.
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surface back to bare metal.
– Clean any dust and grease off flange area on wheel arch.
14.3
Installing
Note
Only welding units authorised by Volkswagen AG may be used
.
Note
MIG solder seams or SG continuous weld seams are permitted at the parting cuts shown in the illustration.
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