Volkswagen 01M Transmission. Manual — part 80

- Remove lock washer - 2 - from selector lever cable - 1 -
and pull shift mechanism off from selector lever cable.

Installing

Installation is in reverse order of removal. Note the
following:

- Attach selector lever cable - 1 - and fasten using a new
lock washer - 2 - .

- Fasten front and rear retainers for shift mechanism

Item - 12 -

.

- Route wiring harnesses - 1 - to - 3 - as shown in the
illustration.

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Selector mechanism, servicing

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1 - Wiring harness to shift lock solenoid N110

2 - Wiring harness to selector lever park position solenoid
N380

3 - Wiring harness to Tiptronic switch F189

- Press connector - 3 - into retainer.

- Fasten bolt - 2 - .

- Connect connector - 1 - .

- Adjust selector lever cable

37-2, Selector lever cable,

checking and adjusting

.

- Install center console

.

Repair Manual, Body Interior, Repair Group 68,

- Connect battery

.

Repair Manual, Electrical Equipment, Repair Group 27,

- Install selector lever handle

37-2, Selector lever

handle, removing and installing

.

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Selector mechanism, servicing

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37 - 3

Transmission, removing and installing

Transmission (vehicles with V6 gasoline engines, V8
gasoline engines and V10 TDI engines), removing and
installing

Description:

The automatic transmission - 09D - is removed together
with the engine, front final drive and transfer case. The
procedure for this is described in the engine assembly
group.

For all engine variations of the Touareg, including the one
that is being serviced, it is advisable to remove the "lower
connecting bolts" of the engine/transmission, even before
the removal of the gear set. When possible, the torque
converter fasteners should also be mounted early on. This
applies when removing, as well as when installing the
transmission.

It gives two variations; separating engine and transmission
from each other on the scissor lift table VAS 6131 :

First version

The automatic transmission - 09D - and transfer case - 1
- remain fastened to each other. They can be removed
from engine together, for example, for removing and
installing the torque converter.

For this, only disconnect front driveshaft - 2 - from transfer
case. This way, when separating, the engine can be placed
on one side of scissor lift table VAS 6131 and both
transmissions on other side.

Second version

First, the transfer case is removed from the table, then the
automatic transmission. This way, repairs can be
performed on the automatic transmission. For this, first the
front driveshaft must be loosened on both sides, the
transfer case - 1 - must be flanged off and removed from
table. Then, flange off automatic transmission from engine
and remove it from the table, if necessary.

This "second version" is described here.

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Transmission, removing and installing

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„

Transfer case

„

Precautions and tightening
torques for servicing the
transfer case and driveshafts

.

„

Driveshafts, front and rear

„

Rear final drive

„

Front final drive

Repair Manual, Rear Final Drive,

Repair Group 34,

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Transmission, removing and installing

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