Volkswagen 01M Transmission. Manual — part 51
TO
K
R
S
R
N
0240
5
5W
B
D
3/16 INCH BELOW
BEARING SURFACE
NUMBERS FACE UP
NUMBER ON
BEARING
458
459
460
458 NUMBER 12 THRUST BEARING FRONT RACE.
459 NUMBER 12 THRUST BEARING.
460 NUMBER 12 THRUST BEARING REAR RACE.
462 4WD OUTPUT SHAFT AND SNAP RING.
462
458 RACE IS
INSTALLED 0N
K2 CLUTCH
HOUSING
458 RACE IS
INSTALLED 0N
K2 CLUTCH
HOUSING
462 4WD OUTPUT SHAFT AND SNAP RING.
464 OUTPUT SHAFT SEAL RINGS (2 REQUIRED).
465 NUMBER 13 THRUST BEARING.
466 NUMBER 13 THRUST BEARING RACE.
462
464
465
466
466 RACE IS
INSTALLED IN
CASE DURING
ASSEMBLY
466 RACE IS
INSTALLED IN
CASE DURING
ASSEMBLY
COMPONENT REBUILD (CONT'D)
OUTPUT SHAFT/REAR RING GEAR ASSEMBLY (CONT'D)
4. If the caged needle bearing in output shaft needs
replacement, try one of the local bearing supply
houses. Number DB502405W is on the bearing,
as shown in Figure 100.
5. Install 2 new sealing rings on the output shaft, as
shown in Figure 101.
6. Install the number 13 thrust bearing on output
shaft, as shown in Figure 101, retain with small
amount of Trans-Jel®.
7. Turn output shaft over and install the number 12
thrust bearing rear race and number 12 thrust
bearing, as shown in Figure 102, retain with a
small amount of Trans-Jel®.
Note: The number 12 thrust bearing front race
is installed on the K2 clutch housing.
Continued on Page 64
63
Copyright © 2010 ATSG
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 100
Figure 101
Figure 102
WWW.ALL-TRANS.BY
SNAP RING OPENING
MUST BE IN ONE OF
THE WIDE SLOTS
SNAP RING OPENING
MUST BE IN ONE OF
THE WIDE SLOTS
64
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 103
Figure 104
OUTPUT SHAFT/REAR RING GEAR ASSEMBLY (CONT'D)
COMPONENT REBUILD (CONT'D)
Component Rebuild
Continued on Page 65
458 NUMBER 12 THRUST BEARING FRONT RACE.
462 COMPLETED 4WD OUTPUT SHAFT.
501 COMPLETED K2 CLUTCH HOUSING.
501
462
458
NO. 12 THRUST
BEARING AND
REAR RACE
NO. 12 THRUST
BEARING AND
REAR RACE
8. Ensure that the number 12 thrust bearing front
race is still stuck to the K2 clutch housing, as
shown in Figure 103.
9. Install the completed K2 clutch housing onto the
output shaft, as shown in Figure 103.
10. Install the rear planetary ring gear, with one of
wide slots toward the opening in the snap ring,
as shown in Figure 104, and onto the tabs on the
output shaft.
11. Squeeze the snap ring together using needle nose
pliers, as shown in Figure 104, and tap ring gear
with a small hammer if necessary.
Note: Ensure that snap ring is fully seated in
the internal groove of the rear ring gear.
12. Set completed output shaft, rear planetary ring
gear and K2 clutch housing assembly aside for
final assembly process (See Figure 105).
WWW.ALL-TRANS.BY
65
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
REAR PLANETARY ASSEMBLY
COMPONENT REBUILD (CONT'D)
Copyright © 2010 ATSG
COMPLETED OUTPUT SHAFT, REAR PLANETARY
RING GEAR AND K2 CLUTCH HOUSING
COMPLETED REAR PLANETARY CARRIER
415 SPLIT "WAVE" SPRING.
416 SPRAG INNER RACE SPACER (6 TEETH ON INSIDE DIAMETER).
451 NUMBER 10 THRUST BEARING RACE.
452 NUMBER 10 THRUST BEARING.
453 REAR PL ANETARY CARRIER ASSEMBLY.
451
451 THRUST BEARING
RACE WILL BE INSTALLED
ON SMALL SUN GEAR
451 THRUST BEARING
RACE WILL BE INSTALLED
ON SMALL SUN GEAR
SPRAG RACE
SPACER AND
WAVE SPRING
SPRAG RACE
SPACER AND
WAVE SPRING
452
453
415
416
Figure 105
Figure 106
Figure 107
1. Clean all rear planetary carrier parts thoroughly
and dry with compressed air (See Figure 108).
2. Inspect all rear planetary carrier parts thoroughly
for any wear and/or damage, and replace parts
as necessary.
3. CAUTION: At the time of this printing, there
are not any new "hard parts" available from
the manufacturer for this unit. The only source
will be used aftermarket suppliers.
4. Install number 10 thrust bearing into bottom of
planetary carrier with the needles facing up, as
shown in Figure 106.
Note: Number 10 thrust bearing race will be
installed on small sun gear.
5. Install the sprag inner race spacer, as shown in
Figure 106.
6. Install the split "wave" spring on top of sprag
inner race spacer, as shown in Figure 106.
7. Set the completed rear planetary carrier aside
for the final assembly process.
Continued on Page 66
WWW.ALL-TRANS.BY
F1 SPRAG AND RELATED PARTS, EXPLODED VIEW
408
409
410
411
410
412
411
413
413
414
415
416
410
408 OUTER SPRAG RACE TO CASE RETAINING SNAP RING.
(1.19 MM (.047") THICK)
409 INNER SPRAG RACE TO REAR PLANET RETAINING SNAP RING.
(1.19 MM (.047") THICK)
410 SPRAG END BEARING RETAINERS (2 REQUIRED).
411 SPRAG END BEARINGS ( 2 REQUIRED).
412 F1 SPRAG AND CAGE ASSEMBLY.
413 F1 SPRAG OUTER RACE.
414 F1 SPRAG INNER RACE.
415 SPLIT "WAVE" SPRING.
416 SPRAG INNER RACE SPACER (6 TEETH ON INSIDE DIAMETER).
410 SPRAG END BEARING RETAINERS (2 REQUIRED).
413 F1 SPRAG OUTER RACE.
66
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Figure 108
Figure 109
COMPONENT REBUILD (CONT'D)
F1 SPRAG ASSEMBLY
1. Disassemble the complete F1 sprag assembly
using Figure 108 as a guide.
2. Clean all F1 sprag assembly parts thoroughly
and dry with compressed air.
3. Inspect all F1 sprag assembly parts thoroughly
for any wear and/or damage, and replace parts
as necessary.
Caution: At the time of this printing, there are
not any new "hard parts" available from the
manufacturer for this unit. The only source
will be used aftermarket suppliers.
4. Install one end bearing retainer on the back side
of the sprag outer race, as shown in Figure 109.
Continued on Page 67
WWW.ALL-TRANS.BY
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст