Volkswagen 01M Transmission. Manual — part 59
95
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
REQUIRES
TRANS-JEL®
ON RETAINER
REQUIRES
TRANS-JEL®
ON RETAINER
Figure 173
See Legend Figure 174
See Legend Figure 174
668
AISIN
AISIN
AISIN
AISIN
8 8
6 0
8 8
6 0
8 8
6 0
8 8
6 0
1
1
1
1
"09D" UPPER VALVE BODY EXPLODED VIEW
669
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
715A
Available From Sonnax®
Solenoid modulator valves (725) & (733)
are high failure rate items. Check closely
for any bore wear in casting.
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FIGURE 173 AND 175 LEGEND
Figure 174
96
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
659 ROUND SCREENS (2 REQUIRED).
660 VALVE BODY SPACER PLATE.
668 UPPER VB TO LOWER VB BOLT, 22 MM (.866") (4 REQUIRED).
669 UPPER VB TO LOWER VB BOLT, 28 MM (1.102") (25 REQUIRED).
670 UPPER VB TO LOWER VB BOLT, 40 MM (1.574") (10 REQUIRED).
671 OIL BAFFLE NUMBER 2.
672 OIL BAFFLE NUMBER 1.
673 UPPER VALVE BODY CASTING.
674 K1 ACCUMULATOR PISTON.
675 K1 ACCUMULATOR PISTON INNER SPRING (LT BLUE).
676 K1 ACCUMULATOR PISTON OUTER SPRING (NONE).
677 K1 ACCUMULATOR PISTON BORE PLUG.
678 K1 ACCUMULATOR PISTON BORE PLUG RETAINER.
679 K3/B1 THREE WAY INNER SHUTTLE BALL SEAT.
680 SHUTTLE BALL (.250" DIAMETER STEEL).
681 K3/B1 THREE WAY OUTER SHUTTLE BALL SEAT.
682 K3/B1 THREE WAY OUTER SHUTTLE BALL SEAT RETAINER.
683 N283 SWITCH VALVE SPRING (PINK).
684 N283 SWITCH VALVE.
685 N283 SWITCH VALVE BORE PLUG.
686 N283 SWITCH VALVE BORE PLUG RETAINER.
687 N90 SWITCH VALVE SPRING (ORANGE).
688 N90 SWITCH VALVE.
689 N90 SWITCH VALVE BORE PLUG.
690 N90 SWITCH VALVE BORE PLUG RETAINER.
691 K3 CONTROL VALVE SPRING (PINK).
692 K3 CONTROL VALVE.
693 K3 CONTROL VALVE BORE PLUG.
694 K3 CONTROL VALVE BORE PLUG RETAINER.
695 B1 CONTROL VALVE SPRING (PINK).
696 B1 CONTROL VALVE.
697 B1 CONTROL VALVE BORE PLUG.
698 B1 CONTROL VALVE BORE PLUG RETAINER.
699 K2 CONTROL VALVE SPRING (PINK).
700 K2 CONTROL VALVE.
701 K2 CONTROL VALVE BORE PLUG.
702 K2 CONTROL VALVE BORE PLUG RETAINER.
703 B2 SWITCH VALVE (MANUAL "1") VALVE.
704 B2 SWITCH VALVE (MANUAL "1") SPRING (WHITE).
705 B2 SWITCH VALVE (MANUAL "1") BORE PLUG.
706 B2 SWITCH VALVE (MANUAL "1") BORE PLUG RETAINER.
707 B2 REGUL ATOR VALVE.
708 B2 REGUL ATOR VALVE SPRING (VIOLET).
709 B2 REGUL ATOR PLUNGER.
710 B2 REGUL ATOR VALVE BORE PLUG.
711 B2 REGUL ATOR VALVE BORE PLUG RETAINER.
712 PRESSURE MODIFIER VALVE.
713 PRESSURE MODIFIER SPRING (WHITE).
714 PRESSURE MODIFIER RETAINER.
715A NUMBER 2 REL AY VALVE.
715 NUMBER 2 REL AY VALVE.
716 NUMBER 2 REL AY VALVE SPRING (WHITE).
717 NUMBER 2 REL AY VALVE RETAINER.
718 B2 PORT CONTROL VALVE.
719 B2 PORT CONTROL VALVE SPRING (WHITE).
720 B2 PORT CONTROL VALVE RETAINER.
721 B1 REL AY VALVE SPRING (ORANGE).
722 B1 REL AY VALVE.
723 B1 REL AY VALVE BORE PLUG.
724 B1 REL AY VALVE BORE PLUG RETAINER.
725 SOLENOID MODUL ATOR VALVE B VALVE.
726 SOLENOID MODUL ATOR VALVE B VALVE SPRING (LT BLUE).
727 SOLENOID MODUL ATOR VALVE B VALVE BORE PLUG.
728 SOLENOID MODUL ATOR VALVE B VALVE BORE PLUG RETAINER.
729 K3 REL AY VALVE SPRING (ORANGE).
730 K3 REL AY VALVE.
731 K3 REL AY VALVE BORE PLUG.
732 K3 REL AY VALVE BORE PLUG RETAINER.
733 SOLENOID MODUL ATOR VALVE A VALVE.
734 SOLENOID MODUL ATOR VALVE A SPRING (LT BLUE).
735 SOLENOID MODUL ATOR VALVE A RETAINER.
736 TCC APPLY CONTROL VALVE.
737 TCC APPLY CONTROL BOOST VALVE.
738 TCC APPLY CONTROL BOOST VALVE SPRING (TAN).
739 TCC APPLY CONTROL BOOST VALVE SLEEVE.
740 TCC APPLY CONTROL BOOST VALVE SLEEVE RETAINER.
741 PRIMARY PRESSURE REGULATOR VALVE.
742 PRIMARY PRESSURE REGULATOR VALVE SPRING (PINK).
743 LINE PRESSURE BOOST VALVE.
744 LINE PRESSURE BOOST VALVE SLEEVE.
745 LINE PRESSURE BOOST VALVE SLEEVE RETAINER.
746 LUBE CHECK VALVE SPRING (PINK).
747 LUBE CHECK VALVE, 9.98 MM (.392") DIAMETER.
748 SECONDARY REG. VALVE PLASTIC CHECK VALVE ASSEMBLY.
749 TCC APPLY LIMIT CHECK VALVE SPRING (VIOLET).
750 TCC APPLY LIMIT CHECK VALVE, 9.98 MM (.392") DIAMETER.
751 N93 SOLENOID LIMIT CHECK VALVE SPRING (LT. BLUE).
752 N93 SOLENOID LIMIT CHECK VALVE, 11.98 MM (.471") DIAMETER.
753 REVERSE LIMIT CHECK VALVE SPRING (WHITE).
754 REVERSE LIMIT CHECK VALVE, 9.98 MM (.392") DIAMETER.
755 REVERSE ORIFICE PL ASTIC CHECK BALL, 5.5 MM (.217") DIA.
756 LINE PRESSURE LIMIT CHECK VALVE SPRING (NONE).
757 LINE PRESSURE LIMIT CHECK VALVE, 9.98 MM (.392") DIAMETER.
758 REGUL ATED EXHAUST CHECK VALVE SPRING (WHITE).
759 REGUL ATED EXHAUST CHECK VALVE, 9.98 MM (.392") DIAMETER.
760 B2 "SMALL" CAVITY PLASTIC CHECK BALL, 5.5 MM (.217") DIA.
761 LUBE RELIEF CHECK VALVE, 9.98 MM (.392") DIAMETER.
762 LUBE RELIEF CHECK VALVE SPRING (RED).
763 K2 CLUTCH PLASTIC CHECK VALVE ASSEMBLY.
764 B1 CLUTCH PLASTIC CHECK VALVE ASSEMBLY.
765 K3 CLUTCH PLASTIC CHECK VALVE ASSEMBLY.
766 K1 CLUTCH PLASTIC CHECK VALVE ASSEMBLY.
767 DRIVE RANGE ORIFICE PL ASTIC CHECK BALL, 6.35 MM (.250") DIA.
768 COOLER CHECK VALVE.
769 COOLER CHECK VALVE SPRING (TAN).
770 MANUAL VALVE.
771 MANUAL VALVE BODY CASTING.
772 MANUAL VALVE BODY RETAINING BOLT, 38 MM (1.496") (7 REQ).
SPECIAL NOTE: VALVE NAMES SHOWN WERE
ASSIGNED BY ATSG BASED ON THEIR FUNCTION.
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ENLARGED VIEW
A-3
2
2
2
2
"09D" UPPER VALVE BODY SMALL PARTS, EXPLODED VIEW
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
768
769
770
772
771
767
CHECK BALL
NUMBER 767 IS
.250" DIAMETER
CHECK BALL
NUMBER 767 IS
.250" DIAMETER
CHECK BALL
NO. 755 & 760 IS
.217" DIAMETER
CHECK BALL
NO. 755 & 760 IS
.217" DIAMETER
659
660
Figure 175
97
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Refer to Page 102 For
Spacer Plate Differences
Between The "2-Port" And
"3-Port" Converters
See Legend Figure 174
See Legend Figure 174
"A" OR "B"
SPACER PLATE
"A" OR "B"
SPACER PLATE
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SPRING NO. 769
Free Length = .672"
Spring Diameter = .274"
Wire Diameter = .019"
Approx Coils = 10 (TAN)
SPRING NO. 751
Free Length = .700"
Spring Diameter = .407"
Wire Diameter = .035"
Approx Coils = 6 (LT. BLUE)
SPRING NO. 749
Free Length = .610"
Spring Diameter = .249"
Wire Diameter = .029"
Approx Coils = 7 (VIOLET)
SPRING NO. 762
Free Length = .625"
Spring Diameter = .250"
Wire Diameter = .033"
Approx Coils = 8 (RED)
SPRING NO. 756
Free Length = .430"
Spring Diameter = .373"
Wire Diameter = .050"
Approx Coils = 4 (NONE)
SPRING NO. 758
Free Length = .600"
Spring Diameter = .248"
Wire Diameter = .023"
Approx Coils = 11 (WHITE)
SPRING NO. 753
Free Length = .600"
Spring Diameter = .248"
Wire Diameter = .023"
Approx Coils = 11 (WHITE)
SPRIMG NO. 746
Free Length = .685"
Spring Diameter = .346"
Wire Diameter = .042"
Approx Coils = 6 (PINK)
UPPER VALVE BODY SPRING SPECIFICATIONS
SMALL PARTS, WORM TRACK SIDE
Figure 176
Figure 177
VALVE BODY ASSEMBLY (CONT'D)
18. Install the two round screens into spacer plate
with the plate oriented as shown in Figure 177,
and the open end of screens toward the spacer
plate.
Note: There are small magnets in the bottom
of the two round screens.
Note: Refer to Page 102 for the spacer plate
differences between the "2-Port" and "3-Port"
torque converters.
19. The screens will snap into spacer plate, ensure
that they are fully seated.
Note: Valve body gaskets are bonded to all 09D
spacer plates. Ensure that your gaskets are not
damaged.
Continued on Page 99
98
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
659
660
659 ROUND SCREENS (2 REQUIRED).
660 VALVE BODY SPACER PLATE.
COMPONENT REBUILD (CONT'D)
SPRING NUMBER 676
Free Length = 1.090"
Spring Diameter = .625"
Wire Diameter = .080"
Approx Coils = 6 (NONE)
SPRING NUMBER 687, 721, 729,
Free Length = 1.130"
Spring Diameter = .255"
Wire Diameter = .027"
Approx Coils = 13 (ORANGE)
SPRING NUMBER 683, 691,
695, AND 699.
Free Length = 1.080"
Spring Diameter = .279"
Wire Diameter = .024"
Approx Coils = 10 (PINK)
SPRING NUMBER 726, 734,
Free Length = 1.425"
Spring Diameter = .386"
Wire Diameter = .055"
Approx Coils = 13 (LT BLUE)
SPRING NUMBER 742
Free Length = 1.235"
Spring Diameter = .545"
Wire Diameter = .048"
Approx Coils = 6 (PINK)
SPRING NUMBER 738
Free Length = .750"
Spring Diameter = .220"
Wire Diameter = .028"
Approx Coils = 12 (TAN)
SPRING NUMBER 704, 713,
716, AND 719.
Free Length = 1.130"
Spring Diameter = .297"
Wire Diameter = .030"
Approx Coils = 12 (WHITE)
SPRING NUMBER 708
Free Length = 1.280"
Spring Diameter = .275"
Wire Diameter = .027"
Approx Coils = 21 (VIOLET)
SPRING NUMBER 675
Free Length = 1.070"
Spring Diameter = .425"
Wire Diameter = .062"
Approx Coils = 9 (LT BLUE)
UPPER VALVE BODY SPRING SPECIFICATIONS
SMALL MAGNETS
IN BOTTOM OF
ROUND SCREENS
SMALL MAGNETS
IN BOTTOM OF
ROUND SCREENS
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