Volkswagen 01M Transmission. Manual — part 3

1. MAIN VALVE BODY CASTING
2. EV-7 SOLENOID (N94)
3. SOLENOID RETAINING BRACKET
4. SOLENOID RETAINING BRACKET BOLTS
5. EV-6 SOLENOID (N93)
6. MANUAL 1ST LOCKING VALVE RETAINER (YELLOW)
7. MANUAL 1ST LOCKING VALVE SPRING (SEE SPRING SPEC)
8. MANUAL 1ST LOCKING VALVE
9. SOLENOID REGUL ATOR VALVE
10. SOLENOID REGUL ATOR VALVE SPRING (SEE SPRING SPEC)
11. SOLENOID REGUL ATOR VALVE RETAINER
12. CONVERTER REGUL ATOR VALVE
13. CONVERTER REGUL ATOR VALVE SPRING (SEE SPRING SPEC)
14. CONVERTER REGUL ATOR VALVE RETAINER
15. MAIN PRESSURE REGUL ATOR VALVE RETAINER (BROWN)
16. MAIN PRESSURE REG. VALVE SPRING (SEE SPRING SPEC)
17. MAIN PRESSURE REG ULATOR VALVE
18. BOOST PRESSURE REGULATOR VALVE
19. BOOST PRESSURE REG. VALVE SPRING (SEE SPRING SPEC)
20. BOOST PRESSURE REGUL ATOR RETAINER (ADJUSTABLE)
21. K-3 REGULATOR VALVE RETAINING PIN
22. K-3 REGULATOR VALVE BORE PLUG
23. K-3 REGULATOR VALVE SPRING (SEE SPRING SPEC)
24. K-3 REGULATOR VALVE
25. K-1 REGULATOR VALVE
26. K-1 REGULATOR VALVE SPRING (SEE SPRING SPEC)
27. K-1 REGULATOR VALVE RETAINER (YELLOW)
28. MANUAL 1ST/K-3 LOCKOUT VALVE
29. MANUAL 1ST/K-3 LOCKOUT VALVE SPRING (SEE SPRING SPEC)
30. MANUAL 1ST/K-3 LOCKOUT RETAINER (YELLOW)
31. MANUAL VALVE

32. CONVERTER CLUTCH APPLY VALVE SPRING (SEE SPRING SPEC)
33. CONVERTER CLUTCH APPLY VALVE
34. CONVERTER CLUTCH CONTROL VALVE
36. CONVERTER CLUTCH CONTROL VALVE SLEEVE
37. EV-4 SOLENOID, CONVERTER CLUTCH (N91)
38. EV-3 SOLENOID (N90)
39. K-3 SHIFT VALVE
40. K-3 SHIFT VALVE SPRING (SEE SPRING SPEC)
41. B -1 APPLY VALVE SPRING SEAT
42. B -1 APPLY VALVE SPRING (SEE SPRING SPEC)
43. B -1 APPLY VALVE
44. EV-5 SOLENOID (N92)
45. EV-1 SOLENOID (N88)
46. K-1/B-1 SHIFT VALVE
47. K-1/B-1 SHIFT VALVE SPRING (SEE SPRING SPEC)
48. B -2 SHIFT VALVE SPRING (SEE SPRING SPEC)
49. B -2 SHIFT VALVE
50. EV-2 SOLENOID (N89)
51. SOLENOID RETAINING BRACKET
52. SOLENOID RETAINING BRACKET BOLTS (6)
53. B -2 REGULATOR VALVE
54. B -2 REGULATOR VALVE SPRING (SEE SPRING SPEC)
55. B -2 REGULATOR VALVE RETAINER (BLACK)
56. K-1 CONTROL VALVE RETAINER (BROWN)
57. K-1 CONTROL VALVE SPRING (SEE SPRING SPEC)
58. K-1 CONTROL VALVE
59. 2-3 TIMING VALVE
60. 2-3 TIMING VALVE SPRING (SEE SPRING SPEC)
61. 2-3 TIMING VALVE RETAINER (WHITE)

Figure 8

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INDEX

SPRING ILLUSTRATION NO. 19:
FREE LENGTH = 1.460"
SPRING DIAMETER = .357"
WIRE DIAMETER = .039"

VOLKSWAGEN "01M" SPRING SPECIFICATIONS

SPRING ILLUSTRATION NO. 13:
FREE LENGTH = 1.235"
SPRING DIAMETER = .330"
WIRE DIAMETER = .037"

SPRING ILLUSTRATION NO. 16:
FREE LENGTH = 1.385"
SPRING DIAMETER = .410"
WIRE DIAMETER = .035"

SPRING ILLUSTRATION NO. 10:
FREE LENGTH = 1.295"
SPRING DIAMETER = .454"
WIRE DIAMETER = .039"

SPRING ILLUSTRATION NO. 7:
FREE LENGTH = .728"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 23:
FREE LENGTH = 1.090"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 26:
FREE LENGTH = 1.090"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 54:
FREE LENGTH = 1.075"
SPRING DIAMETER = .352"
WIRE DIAMETER = .029"

SPRING ILLUSTRATION NO. 40:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 42:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 47:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 48:
FREE LENGTH = .973"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 60:
FREE LENGTH = .915"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 57:
FREE LENGTH = .968"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 29:
FREE LENGTH = .987"
SPRING DIAMETER = .280"
WIRE DIAMETER = .027"

SPRING ILLUSTRATION NO. 32:
FREE LENGTH = .600"
SPRING DIAMETER = .219"
WIRE DIAMETER = .020"

Main Valve Body

"Back Side"

"Front Side"

Figure 9

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INDEX

, ,

6mm (.236")

Diameter

4

CHANNEL PLATE UPPER SIDE

CHECKBALL LOCATIONS

FREE LENGTH = .276"
SPRING DIAMETER = .182"
WIRE DIAMETER = .008"

Figure 10

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Copyright © 2001 ATSG

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INDEX

,,

,,

, ,

, ,

Not used in

all models

Not used in

all models

NOTE: there should be only One 6mm

checkball, in one location or the other.

2

1

3

VALVE BODY UPPER SIDE
CHECKBALL LOCATIONS

6mm (.236")

Diameter

6mm (.236")

Diameter

7mm (.275")

Diameter

With Retainer

7mm (.275")

Diameter

(Some Models

Have Retainer)

Retaining Pin

Length = 1.061"

Diameter = .085"

Figure 11

AUTOMATIC TRANSMISSION SERVICE GROUP

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Copyright © 2001 ATSG

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INDEX