Volkswagen Fox (2004 year). Manual — part 1
Technical data
1.1
Engine number
Engine number (“identification letters” and “serial number”) is en‐
graved on the flange between the engine and the transmission.
The engine number comprises a maximum nine digits (alphanu‐
merical). The first part (max. of three identification letters) repre‐
sents the “the engine ID letters”; the second part (six characters)
represents the “serial number”. If more than 999,999 engines are
manufactured under the same identification letters, the first digit
of the 6-digit group is replaced by a letter.
Additionally a sticker is found on the upper cover of the mechan‐
ical distribution system -arrow- with the “engine identification
letters” and the “serial number”.
The “engine identification letters” are also indicated on the vehicle
data plate.
1.2
Engine features
Engine codes
BNM
Production
11.04 ▸
Cylinder volume
l
1,4
Power
kW / rpm
51/4000
Torque
Nm / rpm
155/1600 to 2800
Bore
∅Ø mm
79,5
Stroke
mm
95,5
Compression rate
19,5
Octanage
at least
49
Firing order
1-2-3
Catalytic converter
yes
Recirculation of exhaust gases
yes
Charged
yes
Intercooler
yes
Fox 2004 ➤
1. Technical data
1
Engine - remove and install
Special tools and workshop
equipment required
♦ Lifting tackle -2024A-
♦ Engine and gearbox sup‐
port -T10012-
♦ Engine and gearbox sup‐
port -VW 313-
♦ Engine and gearbox sup‐
port -VW 540-
♦ Workshop winch -
V.A.G 1202 A-
♦ Oil sump -V.A.G 1306-
Fox 2004 ➤
2
♦ Torque wrench - 40 to 200
Nm ( enc. 1/2") -VAG 1332-
♦ Jack for Gearbox or engine
+ gearbox combo -VAG
1383A-
♦ Standart-type clamp pliers -
VAS 5024A-
♦ Stepladder -VAS 5085-
♦ Engine and gearbox sup‐
port -3147-
♦ 3 Washers A13 X 24 X 2.5
♦ 2 Washers A10.5 X 21 X 2
♦ Cable tie
♦ Support bracket -10-222A- with Rack -10-222A/1-
♦ Adapter -10-222A/18-
Fox 2004 ➤
1. Engine - remove and install
3
as the other holes.
1.1
Removal - indications
Note
Check whether vehicle has code radio, if so obtain the anti-theft
code before disconnecting earth lead from battery.
– The engine is removed downwards, along with transmission.
WARNING
For installation jobs, especially in the engine compartment, due
to reduced existing space, consider the following:
♦ All hoses (fuel, hydraulics, activated charcoal filter sys‐
tem, cooling fluid and gas, brake fluid, vacuum) and elec‐
tric cables must be restored to original positions.
♦ Provide easy access to all the moving or hot parts.
– With ignition switched off, disconnect battery earth lead.
– All cable ties that open or break during engine removal should
be replaced and installed at the same locations when engine
is installed.
– Release the supply and return hoses in the cylinder head.
WARNING
♦ The fuel and the fuel system hoses may be very hot (burn
risk)!
♦ Fuel system is under pressure!
♦ Use protective gloves and goggles when performing any
repairs on the fuel system!
– Remove connecting pipe between intercooler and intake con‐
necting flange.
⇒ page 14
.
– Drain the cooling system
⇒ page 76
.
Fox 2004 ➤
4
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