Kia Carnival (2009+). Instruction — part 362

2009 > G 2.7 DOHC >

SPECIFICATIONS

Item

Specification

Master cylinder
· Type
· I.D. mm(in)
· Piston stroke mm(in)
· Fluid level warning sensor

Tandem type
26.99/(1.063)
30(1.18)
Provided

Brake booster
· Type
· Boosting ratio

8 + 9 in Tandem
9.0 : 1

Front brake(Disc)
· Type
· Disc O.D.
· Disc thickness
· Pad thickness
· Cylinder type
· Cylinder I.D.

Floating type with ventilated disc
298 mm (11.73 in)
28 mm (1.10 in)
10.5 mm (0.41 in)
Double piston
Ø48 mm (Ø1.89 in)

Rear brake(Disc)
· Type
· Disc O.D.
· Disc thickness
· Pad thickness
· Cylinder type
· Cylinder I.D

Floating type with solid disc
302 mm (11.89 in)
12 mm (0.47 in)
10 mm (0.39 in)
Single piston
Ø42.9 mm (Ø1.69 in)

Parking brake
· Type
· Actuation
· Drum

DIH(Drum in hat)
Foot brake
Ø190 mm (Ø7.48 in)

O.D=Outer Diameter
I.D=Inner Diameter

ABS : Anti-lock Brake System
ESP : Electronic Stability Program

SERVICE STANDARD

Items

Standard value

Brake pedal height

192.4 mm(7.57 in)

Brake pedal full stroke

122 mm (4.8 in)

Adjust Brake pedal full stroke

60 mm (2.36 in)

Brake pedal free play

3 ~ 8 mm(0.11 ~ 0.31 in)

Stop lamp switch outer case to pedal stopper clearance

1.0 ~ 1.5 mm (0.04 ~ 0.06 in)

Booster push rod to master cylinder piston clearance

0.6 ~ 1.7(0.02 ~ 0.07 in)(at 500 mmHg)

Parking brake pedal stroke when pedal assembly is depressed with
294N (30kgf, 66lb force)

145 mm (5.71 in) above

Front disc brake pad thickness

10.5 mm (0.41 in)

Front disc thickness

28 mm (1.10 in)

Rear disc brake pad thickness

10 mm (0.39 in)

Rear disc brake disc thickness

12 mm (0.47 in)

Rear parking brake liner thickness

4 mm (0.16 in)

TIGHTENING TORQUE

Items

Nm

kgf.m

lb-ft

Master cylinder to booster mounting nut

8 ~ 12

0.8 ~ 1.2

5.8 ~ 8.7

Brake booster mounting nut

13 ~ 16

1.3 ~ 1.6

9.4 ~ 11.6

Bleeder screw

7 ~ 13

0.7 ~ 1.3

5.06 ~ 9.4

Brake tube nut, brake hose

13 ~ 17

1.3 ~ 1.7

9.4 ~ 12.3

Caliper guide rod bolt (Front)

22 ~ 32

2.2 ~ 3.2

15.9 ~ 23.1

Caliper guide rod bolt (Rear)

22 ~ 32

2.2 ~ 3.2

15.9 ~ 23.1

Caliper assembly to knuckle (Front)

85 ~ 100

8.5 ~ 10

61.5 ~ 72.3

Caliper assembly to knuckle (Rear)

50 ~ 60

5.0 ~ 6.0

36.2 ~ 43.4

Brake hose to front caliper

25 ~ 30

2.5 ~ 3.0

18.1 ~ 21.7

Brake pedal assembly bracket mounting nut

10 ~ 15

1.0 ~ 1.5

7.2 ~ 10.8

Brake pedal mounting nut

13 ~ 16

1.3 ~ 1.6

9.4 ~ 11.6

Stop lamp switch mounting nut

8 ~ 10

0.8 ~ 1.0

5.8 ~ 7.23

Active wheel speed sensor mounting bolt on
the brake plate

7 ~ 10

0.7 ~ 1.0

5.1 ~ 7.2

HECU mounting bracket bolt

17 ~ 26

1.7 ~ 2.6

12.3 ~ 18.8

HECU mounting nut

6 ~ 10

0.6 ~ 1.0

4.3 ~ 7.2

Yaw rate & lateral acceleration sensor bolt

5 ~ 8

0.5 ~ 0.8

3.62 ~ 5.8

SPECIFICATION (ABS)

Part

Item

Standard value

Remark

HECU(Hydraulic and
Electronic Control
Unit)

System

4 channel 4 sensor
(Solenoid)

·ABS system:ABS &
EBD control

Type

Motor, valve relay
intergrated type

Operating voltage

8 V ~ 16 V(DC)

Operating temperature

-40 ~ 120 °C
(-40 ~ 248 °F)

Warning lamp

Operating voltage

12 V

·ABS W/L:ABS failure
·Brake W/L:Parking,
brake oil, EBD failure

Current consumption

80 mA

Acitve wheel speed
sensor

Supply voltage

DC 4.5 ~ 2.0 V

Operating temperature

-40 ~ 150 °C

Output current low

5.9 ~ 8.4 mA

Typ.7 mA

Output current High

11.8 ~ 16.8 mA

Typ.14 mA

Frequency range

1 ~ 2500 HZ

Air gap

Front

0.15 ~ 1.5 mm

Typ.0.7 mm

Rear

0.2 ~ 1.2 mm

Typ.0.7 mm

Tone wheel

48 teeth

Output duty

30~70 %

SPECIFICATION(ESP)

Part

Item

Standard Value

Remark

HECU(Hydraulic and
Electronic Control
Unit)

System

4 channel 4
sensor(Solenoid)

·Total control(ABS,
EBD, TCS, ESP)

Type

Motor, valve relay
intergrated type

Operating voltage

8 V ~ 16 V(DC)

Operating temperature

-40 ~ 120 °C(-40 ~
248 °F)

Warning lamp

Operating voltage

12 V

·ESP Operating Lamp
·ESP Warning Lamp

Current consumption

80 mA

Active wheel speed
sensor

Supply voltage

DC 4.5 ~ 20V

Operating temperature

-40 ~ 150 °C

Output current low

5.9 ~ 8.4 mA

Output current high

11.8 ~ 16.8 mA

Tone wheel

48 teeth

Frequency range

1 ~ 2500 HZ

Airgap

Front

0.15 ~ 1.5 mm

Typ. 0.7 mm

Rear

0.2 ~ 1.2 mm

Typ. 0.7 mm

Steering Wheel Angle
Sensor

Operating Voltage

8V ~ 16 V

Current Consumption

Max 150 mA

Operating Angular velocity

Max ± 780 °/sec

Yaw-rate & Lateral G
sensor

Operating Voltage

8 V ~ 16 V

Current Consumption

Max. 120 mA

Output Voltage high

4.35 V~ 4.65 V

Typ. 4.5 V

Output Voltage low

0.35 ~ 0.65 V

Typ. 0.5 V

Yaw Sensor Operating Range

±100 ° /s

G Sensor Operating Range

±1.8 G

Reference voltage output

2.464 ~ 2.536 V

Typ. 2.5 V

LUBRICANT

Item

Recommended lubricant

Quantity

Brake fluid

DOT 3 or DOT 4

As required

Brake pedal bushing and brake pedal bolt

Chassis grease

As required

Parking brake shoe and backing plate contact surfaces

Bearing grease

As required

Caliper guide rod and boot

RX-2 grease

0.8 ~ 1.3 g

Rear caliper guide rod and boot

Rubber grease

0.8 ~ 1.3g

Brake System

Brake System - Brake System

Brake System