Kia Carnival (2009+). Instruction — part 490

2009 > G 2.7 DOHC >

INSPECTION

POWER TAILGATE MOTOR INSPECTION

1. Check the power tailgate motor by using the diagnostic tool.

2. Select a vehicle type and "BODY CONTROL MODULE(BCM)".

3. Select the "REAR AREA MODULE"

4. Select the "ACTUATION TEST" and "PTG OPEN/CLOSE" to operate tailgate motor.

5. If there is no working in actuator, change the drive unit.

OPTICAL SENSOR INSPECTION

1. Check the power tailgate control module input/output value by using the diagnostic tool. If the operation of tailgate

control module is abnormal, replace power tailgate drive unit.

2. When checking the optical sensor, select a vehicle type and "POWER SLIDING/TAILGATE" menu.

3. Select "POWER TAIL GATE".

4. Select the sensor output. And then check the optical sensor volt while operating power tailgate in power mode.

5. Change the drive unit, if there is no change during operation.

DRIVE UNIT CLUTCH INSPECTION

1. Check the power tailgate control module input/output value by using the diagnostic tool. If the operation of tailgate

control module is abnormal, replace power tailgate drive unit.

2. To check the clutch operation, select a vehicle type and "POWER SLIDING/TAILGATE" menu.

3. Select power tailgate.

4. Select the sensor output. And then check the clutch feedback sensor output while operating power tailgate in

power mode.

※ Above voltage and numerical value may be different from the real value.

5. Change the drive unit, if there is no change during operation.

REPLACEMENT

1. Disconnect the negative (-) battery terminal.

2. Remove the third, fourth seat (Refer to the Body group - seat)

3. Remove the D pillar and luggage side trim (Refer to the Body group - Interior trim).

4. Use a small screw driver to loosen clip (A). But do not remove power tailgate push rod (B).

5. Remove the power tail gate motor mounting bolts (3EA) and connectors (4EA). And then remove the power tail

gate drive unit(A).

TORQUE : 22-27N.m(2.2-2.7Kg.m)

PTG drive unit bracket connector (B) does not need to be disconnected in this procedure.

6. Installation is the reverse of removal.

- Connect the connectors tightly.
- Check the power tail gate for normal operation correctly.

- A lost drive unit mounting bolt in the vehicle may make a noise.
- Don't operate the power tail gate when a push rod is removed.
- A learn cycle must be performed whenever the power is removed.
- Check the normal operating whenever a power tailgate component is removed or replaced. If the chime

sound is heard, check the DTC, wiring harness and cable connections.