Kia Carnival (2009+). Instruction — part 125

7. Remove LH exhaust manifold.

8. Disconnect RH front oxygen sensor connector from bracket.

9. Remove RH heat protector.

10. Remove RH exhaust manifold.

INSTALLATION

INTAKE MANIFOLD

1. Install intake manifold and new gasket on the cylinder head.

Tightening torque
1st : 3.9 ~ 5.9Nm (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)
2st : 18.62 ~ 23.52Nm (1.9 ~ 2.4kgf.m, 13.74 ~ 17.36lb-ft)
3st : Repeat 2nd step twice or move.

Be careful of the installation direction.
a - h : 1st step order

1 ~ 8 : 2nd step order

2. Install delivery pipe.(Refer to FL group)

3. Connect LH injector connector.

4. Connect breather Pipe assembly.

Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

5. Install surge tank.

Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

6. Install connector bracket on the surge tank.

Tightening torque
6.86 ~ 10.78Nm (0.7 ~ 1.1kgf.m, 5.06 ~ 7.96lb-ft)

7. Install surge tank stay.

Tightening torque
27.44 ~ 31.36Nm (2.8 ~ 3.2kgf.m, 20.25 ~ 23.14lb-ft)

8. Connect brake vacuum hose.

9. Connect PCV hose.

10. Connect water hoses to ETC.

11. Install ETC bracket.

Tightening torque
15.68 ~ 25.48Nm (1.6 ~ 2.6kgf.m, 11.57 ~ 18.80lb-ft)

12. Connect ETC connector and knoch sensor connector.

13. Connect PCSV connector, MAP sensor connector and PCSV hoe.

14. Connect RH injector connector and ignition coil connector.

15. Connect RH oxygen sensor connector.

16. Install air cleaner upper cover and in take hose.

17. Connect MAF(A) and breather hose.

EXHAUST MANIFOLD

1. Install new gasket and exhaust manifold.

Tightening torque
39.2 ~ 44.1Nm(4.0 ~ 4.5kgf.m, 28.92 ~ 32.53lb-ft)

2. Install heat protector.

Tightening torque
3.9 ~ 5.9Nm(0.4 ~ 0.6kgf.m, 2.89 ~ 4.34lb-ft)

3. Install front muffler.

Tightening torque
39.2 ~ 58.8N.m(4.0 ~ 6.0kgf.m, 28.92 ~ 43.37lb-ft)

4. Connect oxygen sensor connector.

5. Install under cover.

Engine Electrical System

General Information

Engine ,SLJ[YPcal System