Kia Sedona (2008 year). Instruction — part 524

Fig. 15: Identifying Planet Shaft Assembly And Lever
Courtesy of KIA MOTORS AMERICA, INC.

9. Press the stop ring (A) using a socket (B).

Fig. 16: Identifying Stop Ring And Socket
Courtesy of KIA MOTORS AMERICA, INC.

10. After removing the stopper (A) using stopper pliers (B).

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

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Fig. 17: Identifying Stopper Pliers On Stopper
Courtesy of KIA MOTORS AMERICA, INC.

11. Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

Fig. 18: Identifying Stop Ring, Overrunning Clutch, Internal Gear And Planet Shaft
Courtesy of KIA MOTORS AMERICA, INC.

NOTE:

Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B)
over the stopper (C).

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

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Fig. 19: Identifying Pulling Tool, Overrunning Clutch Stop Ring And Stopper
Courtesy of KIA MOTORS AMERICA, INC.

12. Reassembly is the reverse of disassembly.

INSPECTION

ARMATURE INSPECTION AND TEST

1. Remove the starter.

2. Disassemble the starter as shown at the beginning of this procedure.

3. Inspect the armature for wear or damage from contact with the permanent magnet. If there is wear or

damage, replace the armature.

Fig. 20: Identifying Armature
Courtesy of KIA MOTORS AMERICA, INC.

4. Check the commutator (A) surface. If the surface is dirty or burnt, resurface with emery cloth or a lathe

within the following specifications, or recondition with #500 or #600 sandpaper (B).

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

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Fig. 21: Checking Commutator Surface
Courtesy of KIA MOTORS AMERICA, INC.

5. Measure the commutator (A) runout.



If the commutator runout is within the service limit, check the commutator for carbon dust or brass
chips between the segments.



If the commutator run out is not within the service limit, replace the armature.

Commutator runout

Standard (New): 0.02 mm (0.0008 in.) max

Service limit: 0.05 mm (0.0020 in.)

Fig. 22: Measuring Commutator Runout
Courtesy of KIA MOTORS AMERICA, INC.

6. If not within specifications, replace the commutator.

7. Check for continuity between the segments of the commutator. If an open circuit exists between any

segments, replace the armature.

2008 Kia Sedona

2008 ENGINE Starting System - Sedona

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