Kia Carnival / Sedona (2006 year). Instruction — part 22

BP-42

BODY PANEL REPAIR PROCEDURE

REAR COMBINATION LAMP HOUSING PANEL

REMOVAL

1.

Drill out all spotwelds to separate rear combination lamp
housing panel from side inner panel, quarter panel and
back panel

NOTE

When spotwelded portions are not apparent, remove
paint with a rotary wire brush.

2.

Clean MIG welds with s disc grinder.

3.

Apply the two-part epoxy primer to the interior of the
rear floor side member.

BVQBP6151

BVQBP6152

BVQBP6153

BODY PANEL REPAIR PROCEDURE

BP-43

INSTALLATION

1.

Drill 6mm holes in the new rear combination lamp
housing panel for MIG plug welding.

2.

Fit and clamp the new rear combination lamp housing
panel in place for welding.
Measure to ensure dimensions are accurate as given
in the body dimension charts.

3.

MIG plug weld all holes

4.

Clean and prepare all surfaces to be welded and remove
all residue.

5.

Apply the two-part epoxy primer to the interior of the
rear floor side member.

6.

Prepare the exterior surfoces for priming using wax
and grease remover.

7.

Apply metal conditioner and water rinse.

8.

Apply conversion coating and water rinse.

9.

Apply the two-part epoxy primer.

BVQBP6154

BVQBP6155

BVQBP6156

BVQBP6157

BVQBP6158

BP-44

BODY PANEL REPAIR PROCEDURE

BACK PANEL

REMOVAL

1.

Drill out all spotwelds to separate back panel from side
inner panel, quarter panel and back panel.

NOTE

When spotwelded portions are not apparent, remove
paint with a rotary wire brush.

2.

Clean MIG welds with s disc grinder.

3.

Apply the two-part epoxy primer to the interior of the
rear floor side member.

BVQBP6159

BVQBP6160

BVQBP6161

BODY PANEL REPAIR PROCEDURE

BP-45

INSTALLATION

1.

Drill 6mm holes in the new Back panel for MIG plug
welding.

2.

Fit and clamp the new back panel in place for welding.
Measure to ensure dimensions are accurate as given
in the body dimension charts.

3.

MIG plug weld all holes.

4.

Clean and prepare all surfaces to be welded and remove
all residue.

5.

Apply the two-part epoxy primer to the interior of the
rear floor side member.

6.

Prepare the exterior surfaces for priming using wax
and grease remover.

7.

Apply metal conditioner and water rinse.

8.

Apply conversion coating and water rinse.

9.

Apply the two-port epoxy primer.

BVQBP6162

BVQBP6163

BVQBP6164

BVQBP6165

BVQBP6166