Kia Carnival (2007 year). Instruction — part 420

and tighten the nuts.

Tightening torque :
68.9Nm (7.0kgf.m, 50.6lb-ft) → Loosened →29.4Nm (3.0kgf.m, 21.7lb-ft) + 90°

Maintain downward force on the ring compressor to prevent the rings from expending before entering the
cylinder bore.

11. Install a new gasket and rear oil seal case(A) with 5 bolts(B).

Tightening torque :
7.8 ~ 10.8Nm (0.8 ~ 1.1kgf.m, 5.8 ~ 8.0lb-ft)

Check that the mating surfaces are clean and dry.

12. Install the rear oil seal.

(1) Apply engine oil to a new oil seal lip.

(2) Tap in the rear oil seal until its surface is flush with the rear oil seal retainer edge.

13. Install the balance shaft to the ladder frame.

(1) Install the thrust plate and balance shaft to the ladder frame.

(2) Aligning the timing marks on the balance gear(A), install the balance sprocket.

(3) Tighten the balance sprocket bolt and balance gear bolt(C).

Tightening torque :
Rear balance gear bolt(C)-
37.3 ~ 52.0Nm (3.8 ~ 5.3kgf.m, 27.5 ~ 38.3lb-ft)
Front balance gear bolt-
63.7 ~ 73.5Nm (6.5 ~ 7.5kgf.m, 47.0 ~ 54.2lb-ft)

Not to make the balance shaft be rotated, insert the 5mm-thickeness urethane rubber (B) in the balance
gear (A) for protection.

(4) Install the gear cover (A) to the ladder frame and tighten the bolts (B).

Tightening torque :
18.6 ~ 25.5Nm (1.9 ~ 2.6kgf.m, 13.7 ~ 18.8lb-ft)

14. Install the oil screen with a new gasket to the oil pump.

Tightening torque :
15.7 ~ 22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)

15. Install the ladder frame(A) and pump assembly(B) and tighten the bolts(C,D,E).

Tightening torque :
Bolts (C): 31.4 ~ 46.1Nm (3.2 ~ 4.7kgf.m, 23.1 ~ 34.0lb-ft)
Bolts (D): 15.7 ~ 22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)
Bolts (E): 31.4 ~ 46.1Nm (3.2 ~ 4.7kgf.m, 23.1 ~ 34.0lb-ft)

Check that the timing marks on the crankshaft sprocket(A), idler(B) and balance sprocket(C) are aligned.

16. Install the oil pump supplying pipe(A) and ladder frame bracket(B) and tighten the bolts(C,D) as shown below.

Tightening torque :
15.7 ~ 22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)

17. Install the timing belt case.

Length of the bolts :
(A): 25mm, (B): 45mm, (C):50mm, (D): nut
Tightening torque :
15.7 ~ 22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)

18. Install the oil pan.

(1) Remove the gasket from the surface of the oil pan by using a knife or a scraper.

After checking that the contact surface is clean and dry, apply liquid gasket.

(2) Apply liquid gasket on the surface of the oil pan.

Liquid gasket: LOCTITE 5900 or equivalent.

a. Apply liquid gasket on the thread of the bolts in order to prevent oil from being leaked.
b. If the time, five minutes, passes after applying, remove the applied gasket before. Apply it again and

install it.

c. After the minimum 30 minutes passing from assembly, refill engine oil.

(3) Install the oil pan (A) and tighten the oil pan bolts uniformly in several steps.

Tightening torque :
15.7 ~ 22.6Nm (1.6 ~ 2.3kgf.m, 11.6 ~ 16.6lb-ft)

19. Install the fly wheel (manual transaxle vehicles only).

Tightening torque :
122.6 ~ 132.4Nm (12.5 ~ 13.5kgf.m, 90.4 ~ 97.6lb-ft)

20. Install the mass wheel and drive plate (automatic transaxle vehicles only).

Tightening torque :
159.8 ~ 169.7Nm (16.3 ~ 17.3kgf.m, 117.9 ~ 125.1lb-ft)