Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1654
8F–58
BODY STRUCTURE
Tailgate (SWB)
Parts Location
681RX001
EndOFCallout
Legend
(1) Tailgate Assembly
(2) Hinges
(3) Tailgate Stopper Link
(4) Waterproof Sheet
(5) Tailgate Trim Cover Assembly
(6) Rear Wiper Motor
(7) Dove Tail
(8) Key Cylinder
(9) Tailgate Lock Assembly
(10) Outside Handle
(11) Hatchgate Lock Actuator Assembly
(12) Tailgate Waist Seal
BODY STRUCTURE
8F–59
Removal
1. Disconnect the battery ground cable.
2. Remove the spare tire carrier.
• Refer to Spare Tire Carrier in this section.
3. Remove the rear wiper arm.
• Refer to Rear Wiper Arm/Blade in Wiper/Washer
System section.
4. Remove the tailgate glass stay and tailgate glass.
• Refer to Tailgate Glass (SWB) in this section.
5. Remove the tailgate trim cover assembly.
• Remove the two screws fixing the trim cover
assembly and pull up the trim cover after
detaching the clips from tailgate panel.
6. Remove the waterproof sheet.
• Remove the waterproof sheet, taking special care
so as not to break it.
7. Remove the rear wiper motor.
• Disconnect the motor connector and remove the
two fixing bolts.
8. Remove the key cylinder.
• Disconnect the locking links.
• Remove the key cylinder retaining clip with
screwdriver to remove the key cylinder.
9. Remove the hatchgate lock actuator assembly.
• Disconnect the actuator harness connector.
• Remove the two nuts holding hatchgate lock
actuator assembly from inside.
10. Remove the outside handle.
• Remove the two bolts holding the outside handle
from inside.
• Disconnect the locking link.
11. Remove the tailgate lock assembly.
• Remove the three screws holding the lock
assembly.
12. Remove the dove tail.
13. Remove the tailgate harness cable.
14. Remove the tailgate stopper link.
15. Remove the tailgate assembly.
• Removing the tailgate assembly may require two
people.
• Carefully remove the tailgate assembly not to
damage the hinge.
16. Remove the tailgate waist seal.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the tailgate hinge fixing bolts to the specified
torque.
Torque: 34 N·m (25 Ib ft)
2. Tighten the tailgate stopper link fixing bolts to the
specified torque.
Torque: 34 N·m (25 Ib ft)
3. Tighten the dove tail fixing bolts to the specified
torque.
Torque: 25 N·m (19 Ib ft)
8F–60
BODY STRUCTURE
Rear Hatchgate (LWB)
Parts Location
682RY00002
EndOFCallout
Legend
(1) High Mount Stoplight
(2) Hatchgate Hinge
(3) Hinge Collar
(4) Hatchgate Glass Seal
(5) Hatchgate Gas Stay
(6) Hatchgate Ball Stud
(7) Ball Stud Spacer
(8) Ball Stud Fastener
(9) Hatchgate Glass
(10) Hatchgate Striker
(11) Striker Fastener
(12) High Mount Stoplight Fastener
(13) Outside Handle Collar
(14) Outside Handle
(15) High Mount Stoplight Spacer
BODY STRUCTURE
8F–61
Removal
1. Disconnect the battery ground cable.
2. Disconnect the high mount stoplight and rear
defogger harness connectors.
3. Remove the hatchgate ball stud (LH and RH).
• Remove gas stay fixing screw and pull up the gas
stay assembly (3) from the ball stud by spreading
the retainer (2) holding the ball stud at the end of
the gas stay with screwdriver (1), etc.
683RW004
4. Remove the hatchgate hinge nuts from body side.
5. Remove the hatchgate glass.
• When pulling down the hatchgate glass, exercise
special care so as not to damage it.
Hatchgate glass assembly is heavy and removal
operation requires two people.
6. Remove the two screws to remove hatchgate striker
and fastener.
7. Remove the outside handle.
8. Remove the hinges.
9. Remove the high mount stoplight.
10. Remove the hatchgate finisher.
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Attach the upper seal (1) to the hatchgate glass (2)
indicated portion (3) so that the end of the glass
contacts the bottom of the upper seal.
682RW003
2. When installing the hatchgate glass, first attach the
hinge to the hatchgate glass. Align the stud of the
hinge to the hole at body while supporting the
hatchgate glass with two people at indicated
positions (1), and then partially tighten the hinge to
body nut (2).
After adjustment (refer to Adjustment in this section)
is completed, fully tighten the nut, hinge to body nut.
• Hatchgate hinge assembly for left and right sides
from each other.
682RW005
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