Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 657
TRANSFER CASE (STANDARD TYPE)
4D1–3
A/T model
A07RW001
The transfer case is used to provide a means of providing
power flow to the front axle. The transfer case also
provides a means of disconnecting the front axle,
providing better fuel economy and quieter operation when
the vehicle is driven on improved roads where four wheel
drive is not required. In addition, the transfer case
provides an additional gear reduction when placed in low
range, which is useful when difficult off–road conditions
are encountered.
A floor mounted shift lever is used to select the operating
range. When four wheel drive has been selected, the four
wheel drive indicator light is designed to come on when
the front axle has been engaged.
4D1–4 TRANSFER CASE (STANDARD TYPE)
Transfer Rear Oil Seal
Removal
1. Disconnect the rear propeller shaft from the transfer
case side.
2. Remove end nut and rear companion flange, use the
companion flange holder J–8614–11 to remove the
end nut.
266RW001
3. Use the universal puller to remove the rear
companion flange and O–ring.
4. Remove the oil seal from the transfer case.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Install oil seal and apply engine oil to the oil seal outer
surfaces.
2. Apply the recommended grease (BESCO L2) or
equivalent to the oil seal lip.
3. Use the oil seal installer J–39208 to install the rear
seal to the transfer rear case.
220RS016
4. Rear companion flange and end nut.
5. Install the rear companion flange and O–ring.
6. Use the companion flange holder J–37221 to install a
new end nut and tighten to the specified torque.
Torque: 167 N·m (123 lb ft)
7. Use the punch J–39209 to stake the end nut at two
spots.
NOTE: Be sure to confirm that there is no crack at the
staked portion of the end nut after staking.
266RS001
TRANSFER CASE (STANDARD TYPE)
4D1–5
266RW002
8. Connect the rear propeller shaft to the transfer case
and tighten to the specified torque.
Torque: 63 N·m 46 (lb ft)
4D1–6 TRANSFER CASE (STANDARD TYPE)
Transfer Case Assembly
260R200002
Legend
(1) Transfer Protector
(2) Rear Propeller Shaft
(3) Front Propeller Shaft
(4) Front Console
(5) Select Lever Assembly (A/T)
Grommet Assembly (M/T)
(6) Transfer Control Lever
(7) Wiring Harness Connector
(8) Transmission – Transfer Bolt
(9) Transfer Case Assembly
Removal
NOTE: Before removing transmission & transfer
assembly from vehicle, change the transfer mode to 2WD
by pushing button switch on dash panel.
1. Disconnect the battery ground cable.
2. Drain the transfer case fluid.
3. Remove transfer protector.
4. Remove rear propeller shaft.
5. Remove the rear and front propeller shaft from the
transfer case side.
6. Disconnect the four oxygen sensor connectors from
the transmission harness.
7. Remove the right and left catalytic converter
assemblies and exhaust pipe.
8. Remove the transfer control lever knob.
9. Remove the selector lever assembly. Refer to
Selector Lever in the Section 7A.
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