Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1664
8H–2
SECURITY AND LOCKS
Front Door Lock Assembly
Front Door Lock Assembly and Associated Parts
635RY00003
EndOFCallout
Legend
(1) Outside Handle
(2) Door Locking Link
(3) Door Lock Assembly
(4) Waterproof Sheet
(5) Door Trim Panel
(6) Courtesy Light Lens
(7) Speaker Grille
(8) Grip Cover
(9) Inside Handle
(10) Power Window Switch/Window Regulator
Handle
(11) Speaker Assembly
SECURITY AND LOCKS
8H–3
Removal
1. Disconnect the battery ground cable.
2. Remove the power window switch (1)/regulator
handle.
• Pry out the power window switch and remove the
connectors.
635RW004
• To remove the regulator handle (1), remove the
clip (2), at the root of the handle by using wire
with hook.
631RW004
3. Remove the screw while pulling the inside lever
toward you and then remove the inside handle.
632RW003
4. Remove the speaker grille (1).
• Pull out the front side of the grille.
5. Remove the speaker assembly (2).
• Remove 4 screws and disconnect the speaker
harness connector (3).
890RX012
8H–4
SECURITY AND LOCKS
6. Remove the courtesy light lens.
7. Remove the 5 screws (1), (3) and pull out the door
trim panel at the 6 clip (2) positions.
635RW007
8. Remove the waterproof sheet.
• Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
9. Raise the glass up to the uppermost position, and
then remove the rear guide rail.
10. Disconnect the locking links then remove the door
lock assembly fixing screws and door lock
assembly.
632RY00005
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Apply chassis grease to the lock assembly and
striker moving surface.
2. Install the regulator handle as shown in the
illustration, if equipped without power windows.
631RW005
3. Tighten the door lock assembly fixing screws to the
specified torque.
Torque 7 N·m (61 Ib in)
4. Check that the door lock operates smoothly.
SECURITY AND LOCKS
8H–5
Front Outside Handle
Front Outside Handle and Associated Parts
635RY00003
EndOFCallout
Removal
1. Disconnect the battery ground cable.
2. Remove the door trim panel.
• Refer to Front Door Lock Assembly in this
section.
3. Remove the waterproof sheet.
• Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
4. Disconnect the locking links and remove the outside
handle.
5. Remove the fixing clip to remove the door lock
cylinder.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Be sure to install the door lock cylinder at a right
angle to the outside handle.
2. Check for smooth outside handle and lock cylinder
operation.
3. Tighten the outside handle fixing bolts to the
specified torque.
Torque 9 N·m (78 Ib in)
Legend
(1) Outside Handle
(2) Door Locking Link
(3) Door Lock Assembly
(4) Waterproof Sheet
(5) Door Trim Panel
(6) Courtesy Light Lens
(7) Speaker Grille
(8) Grip Cover
(9) Inside Handle
(10) Power Window Switch/Window Regulator
Handle
(11) Speaker Assembly
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