Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1162
TRANSFER CASE
4D–17
2. Remove the rear output shaft assembly (1) from the
transfer rear cover (with oil seal) (9).
3. Remove ball bearing (8), using a bench press and
the bearing remover J–22912–01.
226RS061
4. Remove speedometer drive gear (7).
5. Remove ball (6).
6. Remove bearing snap ring (5), using a pair of snap
ring pliers.
7. Remove rear output shaft (2) from the ball bearing
(4), using a bench press and the bearing remover
J–22912–01.
226RS062
Inspection and Repair
Refer to
Transfer Case Assembly in this section for
inspection and repair.
Reassembly
Transfer rear cover (with oil seal) (9). Oil seal
replacement.
• Remove the oil seal from the transfer rear cover.
• Apply engine oil to the oil seal outer surfaces.
• Fill in recommended grease (BESCO L2) or
equivalent in the oil seal lip.
• Use the oil seal installer J–39208 to install the rear oil
seal to the transfer rear cover.
220RS019
1. Install ball bearing (4) to the rear output shaft (2),
using the ball bearing installer J–37223 and the
adapter J–37486–A.
262RW021
2. Install bearing snap ring (5), using a pair of snap
ring pliers.
3. Install ball (6).
4D–18
TRANSFER CASE
4. Install speedometer drive gear (7).
226RS064
5. Use the ball bearing installer J–37223 to install the
ball bearing (8).
226RS065
6. Install the rear output shaft assembly (1) to the
transfer rear cover (9).
7. Install bearing snap ring (3).
NOTE: The snap ring must be fully inserted into the
transfer rear cover snap ring groove.
TRANSFER CASE
4D–19
Detent, Shift Arm, and Interlock Pin (Transfer Case Assembly)
Disassembled View
262R100001
EndOFCallout
Legend
(1) Detent Ball, Spring, Gasket and Plug
(2) Spring Pin and Bridge
(3) Spring Pin
(4) Spring
(5) 2WD–4WD Shift Rod
(6) Shift Arm
(7) Shift Block
(8) 4WD Indicator Switch
(9) Interlock Pin
(10) Spring
(11) Select Rod Assembly
(12) Spring Pin
(13) High–Low Shift Rod
(14) Shift Arm
(15) Shift Block
(16) Transfer Case
4D–20
TRANSFER CASE
Disassembly
1. Remove detent ball, spring, gasket and plug (1).
2. Use a spring pin remover to remove the spring pin
(2) from the bridge (6).
262RW011
3. Remove spring (4).
4. Engage the 2WD–4WD sleeve with front output
gear. Remove the spring pin (3) from the block (7).
Remove the shift rod (5).
262RW022
5. Remove shift arm (6).
6. Remove shift block (7).
7. Remove 4WD indicator switch (8).
8. Use a magnetic tool to remove the interlock pin (9)
and spring (10) from the transfer case (16).
262RS005
9. Remove select rod assembly (11).
10. Use a spring pin remover to remove the shift arm
spring pin (12) from the shift arm (14) and shift
block (15). Remove the high–low shift rod (13) from
transfer case (16).
262RS006
11. Remove shift arm (14).
12. Remove shift block (15) from transfer case (16).
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