Isuzu N-Series. Service manual — part 245
ANTI-LOCK BRAKE SYSTEM (ABS) 5A4-45
Chart 3 (DTC15/C0215) EHCU Voltage Out of Range
Step
Action
Value(s)
YES
NO
1
Is the battery voltage okay?
—
2
1. Turn the key off.
2. Disconnect the EHCU connector.
3. Start the engine.
4. Measure voltage between J-177 connec-
tor terminal 2 and J-177 connector termi-
nal 1, 23.
Is the voltage within the specified value?
5. Measure voltage between J-177 connec-
tor terminal 24 and J-177 connector termi-
nal 1, 23.
12 V vehicle:
10 — 16 V
24 V vehicle:
17 — 33.5 V
3
Locate the malfunction of connection in the cir-
cuit.
Is the circuit malfunction specified?
—
4
Repair the malfunction and perform diagnosis
procedure.
Does the DTC repeat?
—
5
Charge or replace the battery.
Is this step completed?
—
—
6
Repair open/short circuit or malfunction at con-
nection of connector between J-177 connector
terminal 2 or 24 and fusible link FL- 9.
Is this step completed?
—
—
7
Replace the EHCU.
Is this step completed?
—
—
8
1. Install all parts. Verify each part is proper-
ly installed.
2. Clear DTC.
Is this step completed?
—
Go to “Basic diag-
nostic flow chart”.
—
5A4-46 ANTI-LOCK BRAKE SYSTEM (ABS)
Chart 4 (DTC25/C0225) Exhaust Brake Cut Circuit Abnormality
Chart 5 (DTC33/C0233) Motor Drive Circuit Abnormality
Chart 6 (DTC 34/C0234) Abnormal Motor Rotation
• Replace EHCU.
Step
Action
Value(s)
YES
NO
1
1. Disconnect EHCU connector.
2. Start the engine.
3. Measure voltage between EHCU termi-
nals 8 and 1.
Is the voltage within the specified value?
12 V vehicle:
More than 5 V
24 V vehicle:
More than 10 V
2
Measure voltage between EHCU terminals 7
and 1.
Is the voltage within the specified value?
12 V vehicle:
More than 5 V
24 V vehicle:
More than 10 V
3
Short EHCU terminal 8 to 1.
Is the voltage at EHCU terminal 7 less than 1.5
V?
—
Replace the
EHCU.
Replace the
exhaust brake
cut relay.
4
Measure resistance of the exhaust brake cut
relay coil.
12 V vehicle:
60 — 120 ohms
24 V vehicle:
210 — 310
ohms
Replace the
exhaust brake
cut relay.
5
Measure voltage at coil power side of relay
box connector. (key at on position)
Is the voltage within the specified value?
12 V vehicle:
10 — 16 V
24 V vehicle:
20 — 32 V
Check harness
between EHCU
terminal 8 and
exhaust brake
cut relay.
Repair as neces-
sary.
Repair harness
and/or power
line.
6
Turn the exhaust brake switch on.
Does the exhaust brake indicator light turn on?
—
Repair harness
of EHCU terminal
7.
Go to exhaust
brake diagnosis
procedure.
Step
Action
Value(s)
YES
NO
1
1. Disconnect EHCU connector.
2. Measure voltage between EHCU termi-
nals 24 and 23.
Is the voltage within the specified value?
12 V vehicle:
10 — 16 V
24 V vehicle:
20 — 32 V
2
Measure continuity between EHCU terminals
23 and 1.
Is there continuity?
—
Replace the
EHCU.
Repair the har-
ness.
3
Check the ABS fusible link (12 V: 60 A, 24 V:
40 A).
Is it okay?
—
Repair the har-
ness.
Replace the ABS
fusible link
(12 V: 60 A, 24 V:
40 A)
ANTI-LOCK BRAKE SYSTEM (ABS) 5A4-47
Chart 7 (DTC41/C0241) Solenoid Valve Power Supply Abnormality
Chart 8 (DTC 43, 45/C0243, C0245) Solenoid Valve Circuit Abnormality
• Replace EHCU.
Chart 9 (DTC51/C0251) FL Speed Sensor Circuit Abnormality
Chart 10 (DTC52/C0252) FR Speed Sensor Circuit Abnormality
Step
Action
Value(s)
YES
NO
1
1. Disconnect EHCU connector.
2. Measure voltage between EHCU termi-
nals 2 and 1.
Is the voltage within the specified value?
12 V vehicle:
10 — 16 V
24 V vehicle:
20 — 32 V
Replace the
EHCU.
2
Check the ABS fusible link (12 V: 60 A, 24 V:
40 A).
Is it okay?
—
Repair the har-
ness.
Replace the ABS
fusible link
(12 V: 60 A, 24 V:
40 A).
Step
Action
Value(s)
YES
NO
1
1. Disconnect EHCU connector.
2. Measure resistance between EHCU ter-
minals 32 and 33.
Is the resistance within the specified value?
1 — 2 k ohms
Replace the
EHCU.
2
1. Disconnect the FL speed sensor connec-
tor.
2. Measure the FL speed sensor resistance.
Is the resistance within the specified value?
1 — 2 k ohms
Repair the har-
ness.
Replace the FL
speed sensor.
Step
Action
Value(s)
YES
NO
1
1. Disconnect EHCU connector.
2. Measure resistance between EHCU ter-
minals 10 and 11.
Is the resistance within the specified value?
1 — 2 k ohms
Replace the
EHCU.
2
1. Disconnect the FR speed sensor connec-
tor.
2. Measure the FR speed sensor resistance.
Is the resistance within the specified value?
1 — 2 k ohms
Repair the har-
ness.
Replace the FR
speed sensor.
5A4-48 ANTI-LOCK BRAKE SYSTEM (ABS)
Chart 11 (DTC53/C0253) RL Speed Sensor Circuit Abnormality
Step
Action
Value(s)
YES
NO
1
1. Turn the key off.
2. Disconnect EHCU connector J-177 and
RL speed sensor connector J-149 (J-78).
3. Check the continuity between connector
J-177 terminal 34 and sensor connector
J-149 (J-78) terminal 2 (1).
Is there continuity?
—
2
Check the continuity between connector J-177
terminal 34 and connector J-177 terminal 1.
Is there continuity?
—
3
Check the continuity between connector J-177
terminal 22 and sensor connector J-149 (J-78)
terminal 1 (2).
Is there continuity?
—
4
Check the continuity between connector J-177
terminal 22 and connector J-177 terminal 1.
Is there continuity?
—
5
1. Connect the connector J-177 with EHCU.
2. Turn the key on.
3. Using DVM, measure the voltage be-
tween connector J-149 (J-78) terminal 1
(2) (vehicle side) and ground.
Does the DVM display a voltage within the
specified value?
9 — 16 V
6
Check the RL sensor output. (Refer to Chart
C-1-3)
Does the DTC repeat?
—
7
Repair open circuit, poor connection and/or
short circuit between the EHCU connectors
and speed sensor connectors.
Is this step complete?
—
—
8
Replace EHCU.
Is this step complete?
—
—
9
1. Reconnect all components, ensure all
components are properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
—
Go to “Basic diag-
nostic flow chart”.
—
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