Isuzu Trooper (2000 year). Service manual — part 432
MANUAL TRANSMISSION
7B–57
10. Install the new snap ring.
226RW026
32. Install the shift arm bolts.
1. Install and torque the 2 shift arm bolts.
Torque: 19.5 N·m (14 lb ft)
226RW023
33. Install the shift arm slotted pin.
1. Using a pin punch and a hammer, drive in the
slotted pin to the shift arm.
226RW025
34. Install the transmission case.
1. Clean up the fitting surface.
2. Apply recommended liquid gasket (THREE
BOND 1281 or equivalent), as shown.
NOTE:
D
Don’t dry the liquid gasket.
220RW024
7B–58 MANUAL TRANSMISSION
3. Stand the transmission by the wood blocks.
4. Using a plastic hammer, tap the transmission
case and attach it to the intermediate plate.
NOTE: Be careful not to add over force to bearing.
220RW022
5. Using a snap ring expander, install the front
bearing shaft snap ring (1) and counter gear shaft
bearing snap ring (2).
226RW004
6. Turn over the transmission.
35. Install the front cover.
1. Clean up the fitting surface.
2. Apply recommended liquid gasket (THREE
BOND 1281 or equivalent), as shown.
NOTE:
D
Don’t dry the liquid gasket.
220RW025
3. Clean up and dry the bolts.
4. Apply thread sealant (THREE BOND 1344 or
equivalent) to the 8 bolts.
5. Using 8 bolts, install the front cover to the
transmission case.
Torque: 16.5 N·m (12 lb ft)
NOTE:
D
Tighten the all bolts evenly.
D
Be careful not to damage the oil seal.
220RW018
MANUAL TRANSMISSION
7B–59
6. Check that the top gear shaft and mainshaft
rotate.
36. Install the transfer adapter.
1. Clean up the fitting surface.
2. Apply recommended liquid gasket (THREE
BOND 1281 or equivalent), as shown.
NOTE:
D
Don’t dry the liquid gasket.
220RW026
3. Using a plastic hammer, tap the transfer adapter
and attach it to the intermediate plate.
220RW034
4. Using 10 bolts, install the transfer adapter.
Torque: 37 N·m (27 lb ft)
NOTE:
D
Tighten the all bolts evenly.
D
Don’t damage the lip of the oil seal.
D
Install the wire clamp (9) to the transfer adapter.
220RW083
37. Install the gear control box.
1. Align the projection of the shift lever housing to
the shift rod groove, and install the gear control
rod.
230RW003
7B–60 MANUAL TRANSMISSION
2. Using a pin punch and hammer, drive in the
slotted spring pin (2) to the shift lever housing.
NOTE: Be carefull not to drop the slotted spring pin.
230RW002
3. Apply sealant (THREE BOND 1344 or
equivalent) to the plug (1) thread.
4. Using hexagon wrench, install and torque the
plug (1).
Torque: 18 N·m (13 lb ft)
220RW010
5. Clean up the bolts and bolt hole.
6. Using 6 bolts, install the gear control box through
the gasket.
Torque 18 N·m (13 lb ft)
230RW001
38. Install clutch housing.
1. Install the clutch housing to the transmission
case.
Torque: 36 N·m (27 lb ft)
NOTE: Tighten the all bolts evenly.
241RW001
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