Isuzu Trooper (2000 year). Service manual — part 433
MANUAL TRANSMISSION
7B–61
39. Install the switches.
1. Install the new gasket to the 1st and 2nd switch.
2. Install the 1st and 2nd switch assembly (8).
Torque: 39 N·m (29 lb ft)
3. Install the new gasket to the backup light switch.
4. Install the backup light switch assembly (6).
Torque: 44 N·m (33 lb ft)
220RY001
40. Install the clutch release bearing (3) and clutch shift
fork (5).
1. Apply the clutch release grease.
1. Fitting surface of the cylinder push rod.
2. Fitting surface of the release bearing hub.
3. The hole of the fork split pin (4).
2. Apply the clutch release grease.
1. The spline surface of the top gear shaft.
3. Install the clutch shift fork (5).
4. Install the snap pin.
5. Install the clutch release bearing (3) to the clutch
shift fork (5).
220RW086
41. Install the drain plug and filler plug.
1. Install the drain plug (1) through the new gasket.
Torque: 37 N·m (27 lb ft)
2. Install the filler plug (2) through the new gasket.
Reference: Plug after the gear oil fill in.
Torque: 37 N·m (27 lb ft)
220RW007
7B–62 MANUAL TRANSMISSION
Main Data and Specifications
General Specifications
Transmission type
Fully synchronized forward and reverse gears
Control method
Direct control with the gear shift lever on the floor
Gear ratio
1st
3.954
2nd
2.330
3rd
1.436
4th
1.000
5th
0.788
Rev
3.918
Oil capacity lit (US qt)
2.7 (2.86)
Type of lubricant
Engine oil : Refer to the chart in “SECTION 0”
Torque Specifications
E07RY002
MANUAL TRANSMISSION
7B–63
E07RW030
7B–64 MANUAL TRANSMISSION
Special Tools
ILLUSTRATION
TOOL NO.
TOOL NAME
J–42794
Gear spline pieace
remover
J–42795
Center bearing remover
J–42988
Attachment
J–42796
Counter gear shaft
center bearing installer
J–42797
Clutch hub (No.2)
installer
J–42798
Clutch hub (No.1)
installer
ILLUSTRATION
TOOL NO.
TOOL NAME
J–42799
Installer
J–42800
Counter gear shaft front
bearing installer
J–42904
Top gear shaft front
bearing installer
J–42801
Front rerainer oil seal
installer
J–42802
Transfer adapter oil seal
installer
J–8092
Driver handle
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