Isuzu Trooper (2000 year). Service manual — part 502
SUN ROOF/CONVERTIBLE TOP
8I–1
TROOPER
BODY AND ACCESSORIES
SUN ROOF/CONVERTIBLE TOP
CONTENTS
Service Precaution
8I–1
. . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass
8I–2
. . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass and Associated Parts
8I–2
. . . .
Removal
8I–2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Deflector
8I–4
. . . . . . . . . . . . . . . . . . . . . .
Removal
8I–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunshade
8I–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
8I–4
. . . . . . . . . . . . . . . . . . . .
Removal
8I–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Frame Complete Assembly
8I–6
. . . . . .
Sun Roof Frame Complete Assembly
and Associated Parts
8I–6
. . . . . . . . . . . . . . . . . .
Removal
8I–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
8I–7
. . . . . . . . . . . . . . . . . . . .
Disassembly
8I–7
. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly
8I–8
. . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Front Side)
8I–9
. . . . . . . . .
Sun Roof Drain Hose (Front Side)
and Associated Parts
8I–9
. . . . . . . . . . . . . . . . . .
Removal
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Rear Side)
8I–10
. . . . . . . . .
Sun Roof Drain Hose (Rear Side)
and Associated Parts
8I–10
. . . . . . . . . . . . . . . . . .
Removal
8I–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Switch
8I–11
. . . . . . . . . . . . . . . . . . . . . . . .
General Description
8I–11
. . . . . . . . . . . . . . . . . . . . .
Removal
8I–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Motor
8I–12
. . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8I–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8I–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
8I–13
. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
8I–2
SUN ROOF/CONVERTIBLE TOP
Sun Roof Glass
Sun Roof Glass and Associated Parts
665RS002
Legend
(1) Sun Roof Weatherstrip
(2) Sun Roof Glass
(3) Decoration Cover
(4) Sun Roof Shim
Removal
1. Open the sun roof and pull the sun roof weatherstrip
out from the roof panel.
2. Disconnect the battery ground cable.
3. Close the sun roof and open the sunshade(1). Then,
remove the decoration cover fixing screws and
decoration cover(2).
665RS003
SUN ROOF/CONVERTIBLE TOP
8I–3
4. Remove eight sun roof glass fixing screws to remove
the sun roof glass(3).
NOTE: If shims are used between the sun roof set plate
and the glass, note the number of shims used.
665RS004
Installation
To install, follow the removal steps in the reverse order,
noting the following points.
1. Clean the body panel of the weatherstrip fixing
portion.
D
If the protective film(1) of the body panel is peeled, it
cannot be reused.
Install the new protective film around the body
panel(2).
2. Install the new weatherstrip(3).
D
Always replace with a new one.
D
Be sure to install the sun roof weatherstrip so that
the white marking location(4) of the weatherstrip is
on the front side of the vehicle.
665RW016
3. Temporarily install the glass to the sun roof frame.
4. Open and shut the sun roof four to five times to
position correctly the sun roof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.
5. Insert the original shims between the sun roof set
plate and the glass.
6. Tighten the sun roof glass fixing screws to the
specified torque.
Torque: 10 N·m (87 lb in)
7. After the sun roof glass is installed, check the roof
panel and sun roof glass for vertical install position.
If out of standard, adjust with shim.
For the installation standard, refer to Body Dimension
in Body Structure section.
8. Install the decoration cover.
8I–4
SUN ROOF/CONVERTIBLE TOP
Sun Roof Deflector
Removal
1. Open the sun roof.
2. Remove the fixing screws(2) to remove the sun roof
deflector(1).
665RS006
Installation
To install, follow the removal steps in the reverse order.
Sunshade
Disassembled View
665RS007
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