Mercedes-Benz ML320. Service manual — part 375

AR63.20-P-2010GH

Remove/install D-pillar paneling

26.1.99

MODEL

163.113 /128 /136 /154 /157 /172 /174 /175

P63.20-3336-11

1

D-pillar paneling

2

Bonding material

Remove

1

Remove D-pillar paneling (1)

Separate glue bead with cutting wire.

Additional pull handle for cutting wire

*WH58.30-Z-1017-02A

2

Remove any residual bonding material on the
D-pillar flange

Not more than 2 mm of glue must remain.

Install

3

Clean D-pillar paneling

In order to ensure a good adhesion.

4

Apply primer to damaged paint areas on D-
pillar flange

Use 2K primer. Allow primer to air for at

least 5 minutes.

5

Prepare D-pillar flange

If the remaining glue (cut glue bead) is

older than 24 hours, also apply primerfor
paint to body to obtain optimum glued joint.

*BR00.45-Z-1059-02A

If the body has been damaged or if there

is no bonding material then apply the primer
to the bonding first. Allow the primer to flash
off for at least 10 minutes, but not for longer
than 15 minutes.

6

Prepare D-pillar paneling (1)

Apply primer to bonding. Allow the primer

to flash off for at least 10 minutes, but not for
longer than 15 minutes.

*BR00.45-Z-1059-02A

7

Prepare glue cartridge

AR67.10-P-1000-07P

Betapower II (2-component electric

cartridge gun)

*WH58.30-Z-1015-20A

2-component glue kit

*BR00.45-Z-1055-02A

8

Apply glue (2) as glue bead to D-pillar
paneling (1)

The paneling must be put on within 5

minutes, otherwise the adhesion quality of the
bonding material will be impaired.

Height of adhesive bead approx. 13 mm

Use reference points on inside of D-pillar
paneling.

Betapower II (2-component electric

cartridge gun)

*WH58.30-Z-1015-20A

9

Align D-pillar paneling (1)

10

Install D-pillar paneling (1)

Firmly press D-pillar paneling to D-pillar

flange.

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e. g.)

Order number

WH58.30-Z-1017-02A

Additional handle for cutting wire

Stahlwille

Eduard Wille GmbH &
Co.Lindenallee 27
D-42331 Wuppertal

10351/1

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WH58.30-Z-1015-20A

Betapower II (2-component electric cartridge gun)

DOW Automotive
(Deutschland) GmbH

Am Güterbahnhof

D-35683 Dillenburg

Tel.: +49 (0)
39484/8714-0

995.182

Repair products

Number

Designation

Order number

BR00.45-Z-1059-02A

Primer BETAPRIME 5404

100ml

Item no. 940.870

Felt ring

Tech. Großhandels GbR

D-37242
Bad Sooden-Allendorf

BR00.45-Z-1055-02A

2K glue kit

168 670 00 93

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AR47.10-P-4000GH

Empty fuel tank if fuel pump is faulty

28.10.97

MODEL

163.113 with ENGINE 612.963

MODEL

163.128 with ENGINE 628.963

MODEL

163.136 with ENGINE 111.977

MODEL

163.154 with ENGINE 112.942

MODEL

163.157 with ENGINE 112.970

MODEL

163.172 with ENGINE 113.942

MODEL

163.174 with ENGINE 113.981

MODEL

163.175 with ENGINE 113.965

P47.20-2076-06

1

Fondsitzkonsole

2

Cover of left C-pillar

3

Seat retaining cable

4

Wiring harness

P47.10-2077-09

84

Closing cover

90/10

Ground line (vacuum unit)

90/11

Fuel return line

90/12

Fuel feed line

90/13

Stationary heater connection

90/14

Extraction hose

Remove, Install

Danger!

Risk of explosion from fuel igniting, risk of
poisoning from inhaling and swallowing fuel
as well as risk of injury to eyes and skin
from contact with fuel.

Fire, sparks, open flames or smoking
forbidden.
Pour fuels only into suitable and appropriately
marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

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1.1

Unscrew bolts at rear of 2/3 seat bench and
raise rear of seat bench

Up to VIN A145272, X708318.

1.2

Remove covers at seat frame of 60% bench
seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are

identified in the document with A, D and E.

2.1

Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

3.1

Pull floor covering below rear seat mounting
bracket (1) of 60% seat forward

Carefully pull floor covering forward under

the seat console to prevent it from tearing.

As of VIN A145273, X708319.

4.1

Pull the floor covering forward under the front
corner of the left C-pillar cover (2)

Carefully pull the floor covering forward

under the cover to prevent it from tearing.

As of VIN A145273, X708319.

5

Cut into floor covering directly behind seat
retaining cable (3)

Ensure that the wiring harness (4) is not

damaged when cutting the floor covering.

As of VIN A145273, X708319. Broken

line marks the cut.

6

Fold floor mat back

Do not crease floor mat!

Fold floor mat back far enough to provide

access to cap (84) between body and fuel
pump.

7

Remove end cover (84) of body

Installation: Replace cap and insert with

new sealing compound.

Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to
remove.

8

Seal fuel return line (90/11)

Pliers

*163589003700

9

Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)

Extraction hose

*168589009000

Adapter hose

*163589009100

10

Connect ground cable (90/10) of extraction
pump ground terminal vehicle battery

Pumping out

11

Pump fuel out into safety container using
extraction pump

*BF47.10-P-1001-01A

*WH58.30-Z-1001-16A

12

Install in the reverse order

Fuel tank

Number

Designation

Models
163.113/
136/154/
172 up to
31.08.01

Models
163.113/
136/154/
172 as of
01.09.01
Models
163.157/
175

Model
163.128

Model
163.174

BF47.10-P-1001-01A

Fuel tank capacity Total capacity

Liter

72

83

83

93

Reserve capacity

Liter

10

12

12

12

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