Mercedes-Benz ML320. Service manual — part 796

AR91.40-P-2000GH

Remove/install seat belts for third row of seats

12.3.97

MODEL

163.113 /128 /136 /154 /157 /172 /175 with CODE (847) 3rd seat row

P91.40-0361-06

1

Screw

2

Seat belt guide bracket

3

Screw

4

Automatic belt retractor

Remove, Install

1

Remove rear roof frame paneling

AR68.30-P-4470GH

2

Remove paneling on C-pillar

AR68.30-P-4490GH

3

Unscrew bolt (1) at seat belt guide bracket (2)

*BA91.40-P-1002-01D

4

Unscrew bolt (3) at automatic belt retractor (4)

*BA91.40-P-1003-01D

5

Remove automatic belt retractor (4)

Installation: Pay attention to the

automatic belt retractor lock.

6

Check seat belts for damage

e

AP91.40-P-9150GH

7

Install in the reverse order

Seat belts/belt tensioners

Number

Designation

Model 163 up to
08/99

Model 163 as of
09/99

BA91.40-P-1002-01D

Screw on rear upper belt guide fitting

Nm

30

30

BA91.40-P-1003-01D

Screw to rear inertia reel

Nm

30

30

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR91.40-P-1515GH

Remove/install belt buckle (front seat)

5.3.97

MODEL

163.113 /128 /136 /154 /157 /172 /174 /175

P91.40-0372-11

1

Front seat

2

Front seat seat belt buckle

3

Internal Torx drive bolt

X28/13 Seat belt buckle switch connector

Remove/install

1

Remove front seat (1)

AR91.10-P-1000GH

2

Disconnect seat belt buckle switch connector
(X28/13) under front seat (1)

3

Unscrew internal Torx drive bolt (3) from front
seat seat belt buckle (2)

*BA91.40-P-1007-01D

Torx bit set

*000589011000

4

Remove front seat seat belt buckle (2)

5

Install in the reverse order

Seat belts/emergency tensioning retractors

Number

Designation

Model 163 up to
08/99

Model 163 as of
09/99

BA91.40-P-1007-01D

Bolt of seat belt lock to front seat

Nm

35

35

Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR91.40-P-0630GH

Remove/install seat belt with emergency tensioning retractor

26.3.97

MODEL

163.113 /128 /136 /154 /157 /172 /174 /175

P91.40-0374-09

1

Cap

2

Bolt

3

Outer paneling

7

Automatic belt retractor

R12/2

Passenger ETR [GUS] ignition
squib

4

Belt end fitting

5

Screw

6

Screw

Remove/Install

Danger!

Risk of injury when carrying out test or repair
work on airbag or emergency tensioning
retractor units

Store airbag unit with expulsion area on top,
do not subject to temperatures above 100 °C.
Interrupt power supply when working on such
units.

AS91.00-Z-0001-01A

Danger!

The spring in the inertia reel can pose an
injury hazard when the tension is released
and it uncoils.

Never disassemble inertia reels

AS91.00-Z-0002-01A

Important instructions for performing repair,
body work and welding on vehicles with
airbags or belt tensioner units

Models 129 as of 1.7.93, 163, 168, 170, 202
as of 1.7.93, 208, 210, 414, 638, 690.6, 901,
902, 903, 904, 905

Model 461 with engine 602.983

Model 463 up to 30.11.00

MODELS WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741

AH91.00-P-0002-01B

Evaluation of airbags and emergency
tensioning retractors on accident vehicles

Model 129 as of 1.7.93, 163, 168, 170, 202 as
of 1.7.93, 203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 414, 463, 638, 901, 902, 903, 904,905

Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741

AH91.00-P-0006-01B

Legal regulations concerning the handling
and storage of airbag and emergency
tensioning retractors

Models 124, 129, 140, 163, 168, 170, 202,
203, 208, 209, 210,
211.004/006/016/061/065/070, 215, 220, 230,
240, 314, 316, 318, 414, 461, 463, 638, 668,
670, 690.6, 901, 902, 903, 904, 905, 950,
952, 953, 954, 970, 972, 974, 975, 976

Models WD141, WD241, WD341, WD641,
WD741, XD141, XD241, XD341, XD441,
XD541, XD641, XD741, YD141, YD241,
YD341, YD441, YD541, YD641, YD741

AH91.00-P-0004-01A

o

Notes on disposal of airbags and emergency
tensioning retractors

All models

OS91.00-P-0001-01A

Render emergency tensioning retractors
unusable

AR91.40-P-0611A

1

Move front seat forwards to the full extent, tilt
front seat backrest forwards

See owner's manual.

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

2

Withdraw ignition key

3

Unclip cap (1) from outer paneling (3)

4

Unscrew bolt (2) from belt end fitting (4)

*BA91.40-P-1001-01D

Torx bit set

*000589011000

5

Pull belt end fitting (4) out of front seat

6

Remove paneling on B-pillar

AR68.30-P-4700GH

7

Unscrew bolt (5) of belt height adjuster from
B-pillar

*BA91.40-P-1004-01D

8

Disconnect connector from passenger ETR
[GUS] ignition squib (R12/2)

9

Unscrew bolt (6) from automatic belt retractor
(7)

*BA91.40-P-1008-01D

Torx bit set

*000589011000

10

Detach automatic belt retractor (7)

The automatic belt retractor must not be

disassembled.

Never use oil or grease to eliminate noises.
Automatic belt retractors that have been
opened are no longer under warranty!

11

Check seat belt for signs of damage

e

Check seat belts for damage

AP91.40-P-9150GH

12

Install in the reverse order

Installation: Pay attention to different

version (left/ right) of emergency tensioning
retractors and satisfactory seating in the
locking device.

13

Read fault memory and erase

14

Carry out diagnosis

see Diagnosis Manual.

Seat belts/emergency tensioning retractors

Number

Designation

Model 163 up to
08/99

Model 163 as of
09/99

BA91.40-P-1001-01D

Screw on belt end fitting

Nm

35

35

BA91.40-P-1004-01D

Bolt to belt height adjuster

Nm

25

25

BA91.40-P-1008-01D

Screw on front automatic belt reel

Nm

30 (+10/-0.15)

30 (+10/-0.15)

Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2