Opel Frontera UBS. Service manual — part 580

MANUAL TRANSMISSION

7B–25

2. Using a plastic hammer, carefully tap the front

cover.

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9. Remove the front cover oil seal.

1. Mount the front cover through the aluminum plate

in a vise.

2. Using screwdriver, remove oil seal (1).

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10. Remove the transmission case.

1. Using a snap ring expander, remove the 2 snap

rings (1)(2).

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2. Using a plastic hammer, carefully tap the

transmission case.

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7B–26 MANUAL TRANSMISSION

11. Mount the intermediate plate.

1. Mount the intermediate plate through the

aluminum plate in a vise.

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12. Remove the slotted spring pin.

1. Using a pin punch and hammer, drive out the pin

from the arm.

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13. Remove the shift arm set bolt.

1. Remove the 2 bolts from the shift arm.

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14. Remove the counter 5th gear.

1. Using 2 screwdrivers and hammer, tap out the

snap ring.

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MANUAL TRANSMISSION

7B–27

2. Using remover 5–8840–2550–0 (J–42794) and

attachment 5–8840–2560–0 (J–42988), remove
the 5th gear spline piece.

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3. Remove the hub sleeve No.3, block ring set,

counter 5th gear, bearing and 5th shift arm.

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4. Remove the synchronizer pull ring, synchronizer

cone ring, and synchronizer outer ring from hub
sleeve No.3.

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5. Remove the reverse block ring from the hub

sleeve No.3. Remove the 3 inserts and 3
compression springs.

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7B–28 MANUAL TRANSMISSION

15. Remove the thrust washer.

1. Remove the thrust washer from counter gear

shaft.

2. Remove the thrust washer pin from counter gear

shaft.

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16. Remove the bearing plate.

1. Remove the 4 bolts and bearing retainer.

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17. Remove the reverse idle gear.

1. Pull out the shaft foward the rear and remove the

reverse idle gear.

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18. Remove the counter gear shaft.

1. Using snap ring plier, remove counter gear shaft

center bearing snap ring.

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