Nissan Pathfinder (2005 year). Instruction — part 267
2005
QUICK REFERENCE CHART PATHFINDER
Drive Belt Deflection and Tension
Spark Plugs (Double Platinum Tipped)
Front Wheel Alignment (Unladen*
1
)
ELS00112
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 35
°
26
′
(35.43
°
)
*3: Target value 31
°
22
′
(31.37
°
)
*4: Target value 35
°
33
′
(35.55
°
)
*5: Target value 31
°
38
′
(31.63
°
)
Tension of drive belts
Auto adjustment by auto tensioner
Make
NGK
Standard type
PLFR5A-11
Hot type
PLFR4A-11
Cold type
PLFR6A-11
Gap (nominal)
1.1 mm (0.043 in)
Drive type
4x2
4x4
Camber
Degree minute (decimal degree)
Minimum
-0
°
15
′
(-0.25
°
)
0
°
0
′
(0.00
°
)
Nominal
0
°
15
′
(0.25
°
)
0
°
30
′
(0.50
°
)
Maximum
0
°
45
′
(0.75
°
)
1
°
00
′
(1.00
°
)
Cross camber
0
°
45
′
(0.75
°
) or less
0
°
45
′
(0.75
°
) or less
Caster
Degree minute (decimal degree)
Minimum
2
°
30
′
(2.50
°
)
2
°
15
′
(2.25
°
)
Nominal
3
°
0
′
(3.00
°
)
2
°
45
′
(2.75
°
)
Maximum
3
°
30
′
(3.50
°
)
3
°
15
′
(3.25)
Cross caster
0
°
45
′
(0.75
°
) or less
0
°
45
′
(0.75
°
) or less
Kingpin inclination
Degree minute (decimal degree)
Nominal
13
°
0
′
(13.00
°
)
12
°
45
′
(12.75
°
)
Total toe-in
Distance (A
−
B)
Minimum
2.1 mm (0.08 in)
2.1 mm (0.08 in)
Nominal
3.1 mm (0.12 in)
3.1 mm (0.12 in)
Maximum
4.1 mm (0.16 in)
4.1 mm (0.16 in)
Angle (left wheel or right wheel)
Degree minute (decimal degree)
Minimum
0
°
5
′
(0.08
°
)
0
°
5
′
(0.08
°
)
Nominal
0
°
7
′
(0.12
°
)
0
°
7
′
(0.12
°
)
Maximum
0
°
9
′
(0.15
°
)
0
°
9
′
(0.15
°
)
Wheel turning angle (full turn)
Inside
Degree minute (Decimal degree)
33
°
26
′
– 35
°
26
′
*
2
(33.43
°
– 35.43
°
)
33
°
33
′
– 35
°
33
′
*
4
(33.60
°
– 35.60
°
)
Outside
Degree minute (Decimal degree)
29
°
22
′
– 31
°
22
′
*
3
(29.37
°
– 31.37
°
)
29
°
38
′
– 31
°
38
′
*
5
(29.73
°
– 31.73
°
)
SFA234AC
QUICK REFERENCE CHART PATHFINDER
2005
Rear Wheel Alignment (Unladen*
1
)
ELS000ZS
Brake
ELS000ZT
Unit: mm (in)
Camber
Degree minute (decimal degree)
Minimum
- 0
°
32
′
(- 0.53
°
)
Nominal
- 0
°
2
′
(- 0.03
°
)
Maximum
0
°
28
′
(0.47
°
)
Total toe-in
Distance (A - B)
Minimum
- 1.4 mm (- 0.055 in)
Nominal
1.9 mm (0.075 in)
Maximum
5.2 mm (0.205 in)
Cross toe
0
±
2 mm (0
±
0.079 in)
Angle (left, right)
Degree minute (decimal degree)
Minimum
- 0
°
3' (-0.05
°
)
Nominal
0
°
4' (0.07
°
)
Maximum
0
°
11' (0.18
°
)
SFA234AC
Front brake
Brake model
CLZ33VB
Rotor outer diameter
×
thickness
296
×
28 (11.654
×
1.102)
Pad Length
×
width
×
thickness
111.0
×
73.5
×
11.88 (4.73
×
2.894
×
0.468)
Cylinder bore diameter
51 (2.01)
Rear brake
Brake model
CLZ14VB
Rotor outer diameter
×
thickness
308
×
18 (12.126
×
0.709)
Pad Length
×
width
×
thickness
83.0
×
33.0
×
12.13 (3.268
×
1.299
×
0.478)
Cylinder bore diameter
48 (1.89)
Control valve
Valve model
Electric brake force distribution
Brake booster
Booster model
C215T
Diaphragm diameter
215 (8.46)
Recommended brake fluid
Genuine NISSAN Super Heavy Duty Brake Fluid or equivalent
DOT 3 (US FMVSS No. 116)
2005
QUICK REFERENCE CHART PATHFINDER
Disc Brake - Repair Limits
ELS000ZU
FRONT DISC BRAKE
Unit: mm (in)
REAR DISC BRAKE
Brake Pedal
ELS000ZV
Unit: mm (in)
Brake model
CLZ33VB
Brake pad
Standard thickness (new)
11.88 (0.468)
Repair limit thickness
1.0 (0.039)
Disc rotor
Standard thickness (new)
28.0 (1.102)
Repair limit thickness
24.5 (0.965)
Maximum uneven wear (measured at 8 positions)
0.015 (0.0006)
Runout limit (with it attached to the vehicle)
0.04 (0.0016)
Brake model
CLZ14VB
Brake pad
Standard thickness (new)
12.13 mm (0.478 in)
Repair limit thickness
1.0 mm (0.039 in)
Disc rotor
Standard thickness (new)
14.0 mm (0.551 in)
Repair limit thickness
12.0 mm (0.472 in)
Maximum uneven wear (measured at 8 positions)
0.015 mm (0.0006 in)
Runout limit (with it attached to the vehicle)
0.05 mm (0.0020 in)
Free height "H"
182.1 - 192.1 (7.17 - 7.56)
Depressed pedal height ("D" [under a force of 490 N (50 kg, 110 lb)
with engine running]
105 - 115 (4.13 - 4.53)
Clearance between pedal stopper and threaded end of stop lamp
switch and ASCD switch "C
1
" or "C
2
"
0.74 - 1.96 (0.029 - 0.077)
Pedal play "A"
3 - 11 (0.12 - 0.43)
WFIA0160E
QUICK REFERENCE CHART PATHFINDER
2005
Refill Capacities
ELS000YO
Description
Capacity (Approximate)
Metric
US measure
Imp measure
Fuel
80
21 1/8 gal
17 5/8 gal
Engine oil
Drain and refill
With oil filter change
5.1
5 3/8 qt
4 1/2 qt
Without oil filter change
4.8
5 1/8 qt
4 1/4 qt
Dry engine (engine overhaul)
6.3
6 5/8 qt
5 1/2 qt
Cooling system
(with reservoir at “MAX” level)
Without rear A/C
10.2
2 3/4 gal
2 1/4 gal
With rear A/C
13.4
3 1/2 gal
3 gal
Automatic transmission fluid (ATF)
10.6
11 1/4 qt
9 3/8 qt
Rear final drive oil
1.4
3 pt
2 1/2 pt
Transfer fluid
ATX14B
3.0
3 1/8 qt
2 5/8 qt
TX15B
2.0
2 1/8 qt
1 3/4 qt
Front final drive oil
0.85
1 3/4 pt
1 1/2 pt
Power steering fluid (PSF)
1.0
2 1/8 pt
1 3/4 pt
Windshield washer fluid
4.5
1 1/4 gal
1 gal
A/C system refrigerant
Without rear A/C
0.70
±
0.05 kg
1.54
±
0.11 lb
1.54
±
0.11 lb
With rear A/C
0.85
±
0.05 kg
1.87
±
0.11 lb
1.87
±
0.11 lb
A/C system lubricant
Without rear A/C
180 m
6.1 fl oz
6.3 fl oz
With rear A/C
210 m
7.1 fl oz
7.4 fl oz
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
B
GI
SECTION
2005 Pathfinder
PRECAUTIONS . . . . . . . . . . . . . . .. 3
HOSE REMOVAL AND INSTALLATION . . . ... 5
HOSE CLAMPING . . . . . . . . . . . . 6
Precautions for Engine Oils . . . . . . . . . .. 6
Precautions for Air Conditioning . . . . . . . ... 7
HOW TO USE THIS MANUAL . . . . . . . . ... 8
SYMBOLS . . . . . . . . . . . . . . . . 9
How to Follow Trouble Diagnoses . . . . . . . 9
How to Read Wiring Diagrams . . . . . . . ... 15
Abbreviations . . . . . . . . . . . . . . . 22
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT . . . . . . . . . . . . . . . . . . . 24
How to Check Terminal . . . . . . . . . . ... 24
CONNECTOR AND TERMINAL PIN KIT . . . 24
HOW TO PROBE CONNECTORS . . . . . .. 24
How to Perform Efficient Diagnosis for an Electrical
Incident . . . . . . . . . . . . . . . . ... 27
Control Units and Electrical Parts . . . . . . ... 35
PRECAUTIONS . . . . . . . . . . . . .. 35
SMJ INSTALLATION . . . . . . . . . . ... 36
CONSULT-II CHECKING SYSTEM . . . . . . .. 37
INSPECTION PROCEDURE . . . . . . . .. 38
LIFTING POINT . . . . . . . . . . . . . . . 40
TOW TRUCK TOWING . . . . . . . . . . . . 42
Tow Truck Towing . . . . . . . . . . . . ... 42
4X2 MODEL . . . . . . . . . . . . . . 42
4X4 MODEL . . . . . . . . . . . . . . 43
Vehicle Recovery (Freeing a stuck vehicle) . . . 43
TIGHTENING TORQUE OF STANDARD BOLTS . 44
Tightening Torque Table . . . . . . . . . . . 44
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS . . . . . . . . . . . . . . . ... 45
Recommended Chemical Products and Sealants... 45
IDENTIFICATION INFORMATION . . . . . . . 46
Model Variation . . . . . . . . . . . . . ... 46
Identification Number . . . . . . . . . . . .. 47
GI-2
2005 Pathfinder
TRANSFER SERIAL NUMBER . . . . . . ... 48
AUTOMATIC TRANSMISSION NUMBER . . ... 48
Dimensions . . . . . . . . . . . . . . . . 49
Wheels & Tires . . . . . . . . . . . . . ... 49
PRECAUTIONS
GI-3
C
D
E
F
G
H
I
J
K
L
M
B
GI
2005 Pathfinder
PRECAUTIONS
PFP:00001
Description
EAS001AW
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EAS001AX
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
●
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
●
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
●
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
General Precautions
EAS001AY
●
Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.
●
Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.
●
When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
SGI285
SGI231
GI-4
PRECAUTIONS
2005 Pathfinder
●
Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
●
If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
●
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
●
Dispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.
●
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
●
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
●
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
●
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
●
Arrange the disassembled parts in accordance with their assembled locations and sequence.
●
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
●
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
●
Use only the fluids and lubricants specified in this manual.
●
Use approved bonding agent, sealants or their equivalents when required.
●
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
●
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
●
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
SEF289H
SGI233
PBIC0190E
SGI234
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