Nissan Pathfinder (2005 year). Instruction — part 42
ASSEMBLY
AT-307
D
E
F
G
H
I
J
K
L
M
A
B
AT
2005 Pathfinder
32. Install bearing race to output shaft.
33. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the
following procedures.
a.
2WD models
i.
Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to
GI-45, "Recommended Chemical Prod-
.) to rear extension assembly as shown in
illustration.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
ii.
Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii.
Tighten rear extension assembly mounting bolts to specified
torque.
CAUTION:
Do not reuse self-sealing bolt.
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Rear extension assembly mounting bolt:
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt:
: 61 N·m (6.2 kg-m, 45 ft-lb)
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AT-308
ASSEMBLY
2005 Pathfinder
b.
4WD models
i.
Install gasket onto transmission case.
CAUTION:
●
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
●
Do not reuse gasket.
ii.
Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii.
Tighten adapter case assembly mounting bolts (1) to specified
torque. (With terminal bracket (2).)
CAUTION:
Do not reuse self-sealing bolt (3).
34. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
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Adapter case assembly mounting bolt (1):
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt (3):
: 61 N·m (6.2 kg-m, 45 ft-lb)
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ASSEMBLY
AT-309
D
E
F
G
H
I
J
K
L
M
A
B
AT
2005 Pathfinder
35. Install needle bearing in drum support.
CAUTION:
Apply petroleum jelly to needle bearing.
36. Install high and low reverse clutch assembly in direct clutch.
37. Using a flat-bladed screwdriver, align the drive plate.
38. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
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AT-310
ASSEMBLY
2005 Pathfinder
CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
39. Install needle bearing in rear carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
40. Install bearing race in rear carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
41. Install rear carrier assembly in direct clutch drum.
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ASSEMBLY
AT-311
D
E
F
G
H
I
J
K
L
M
A
B
AT
2005 Pathfinder
42. Install needle bearing (rear side) to mid carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
43. Install needle bearing (front side) to mid carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
44. Install mid carrier assembly in rear carrier assembly.
45. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
46. Install seal rings in input clutch assembly.
CAUTION:
●
Do not reuse seal rings.
●
Apply petroleum jelly to seal rings.
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AT-312
ASSEMBLY
2005 Pathfinder
47. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
48. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
49. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
50. Install needle bearing to front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
51. Adjust brake band tilting using a clips so that brake band con-
tacts front sun gear drum evenly.
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ASSEMBLY
AT-313
D
E
F
G
H
I
J
K
L
M
A
B
AT
2005 Pathfinder
52. Adjust brake band.
a.
Loosen lock nut.
b.
Tighten band servo anchor end pin to specified torque.
c.
Back of band servo anchor end pin three turns.
d.
Holding band servo anchor end pin, tighten lock nut to specified
torque.
Adjustment
UCS003ZC
TOTAL END PLAY
●
Measure clearance between front sun gear and bearing race for
oil pump cover.
●
Select proper thickness of bearing race so that end play is within
specifications.
1.
Measure dimensions “K” and “L” and then calculate dimension
“J”.
a.
Measure dimension “K”.
: 5.0 N·m (0.51 kg-m, 44 in-lb)
: 46 N·m (4.7 kg-m, 34 ft-lb)
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AT-314
ASSEMBLY
2005 Pathfinder
b.
Measure dimension “L”.
c.
Calculate dimension “J”.
2.
Measure dimensions “M
1
” and “M
2
” and then calculate dimen-
sion “M”.
a.
Place bearing race and needle bearing on oil pump assembly.
b.
Measure dimension “M
1
”.
c.
Measure dimension “M
2
”.
“J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating surface
of front sun gear.
J = K – L
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