Nissan Pathfinder (2005 year). Instruction — part 459
TRANSFER ASSEMBLY
TF-291
[TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
TF
2005 Pathfinder
38. Install the companion flange self-lock nut. Tighten to the speci-
fied torque, using Tool. Refer to
.
CAUTION:
Do not reuse self-lock nut.
39. Install the O-ring to the transfer control device.
CAUTION:
●
Do not reuse O-ring.
●
Apply petroleum jelly to O-ring.
40. Install the transfer control device to the rear case.
a.
Turn the control shift rod fully counterclockwise using a flat-
bladed screwdriver, and then put a mark on the control shift rod.
b.
Align the transfer control device shaft cutout with the mark on
the control shift rod, and install it.
NOTE:
Turn the transfer control device when the transfer control device
connection does not match.
c.
Tighten the bolts to the specified torque. Refer to
.
41. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque.
Refer to
.
CAUTION:
Do not reuse gaskets.
Tool number
: KV40104000 (
—
)
WDIA0219E
PDIA0119E
PDIA0120E
SDIA2212E
TF-292
[TX15B]
PLANETARY CARRIER
2005 Pathfinder
PLANETARY CARRIER
PFP:33113
Disassembly and Assembly
EDS001LX
DISASSEMBLY
1.
Remove the snap ring.
2.
Remove the sun gear assembly from the planetary carrier
assembly, using suitable tool.
3.
Remove the snap ring from the sun gear assembly, using suit-
able tool.
4.
Remove the carrier bearing from the sun gear, using Tools.
5.
Remove the needle bearing from the sun gear, using Tool.
SDIA2792E
SDIA2353E
Tool number
A: ST35300000 (
—
)
B: ST30021000 (J-22912-01)
SDIA2149E
Tool number
: ST33710000 (
—
)
SDIA2354E
PLANETARY CARRIER
TF-293
[TX15B]
C
E
F
G
H
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A
B
TF
2005 Pathfinder
6.
Remove the metal bushing from the sun gear, using Tools.
INSPECTION AFTER DISASSEMBLY
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace the bearing with a new one.
Planetary Carrier
●
Measure the end play of each pinion gear. If it is out of specifica-
tion, replace the planetary carrier assembly with new one.
●
Check the working face of each gear and bearing for damage,
burrs, partial wear, dents and other abnormality. If any is found,
replace the planetary carrier assembly with a new one.
Sun Gear
●
Check if the oil passage of the sun gear assembly is clogged.
For this, try to pass a 3.6 mm (0.142 in) dia. wire through the oil
passage as shown.
●
Check the sliding and contact surface of each gear and bearing
for damage, burrs, partial wear, dents and other abnormality. If
any is found, replace the sun gear assembly with a new one.
Tool number
A: ST33710000 (
—
)
B: ST35325000 (
—
)
C: ST33290001 (J-34286)
SDIA2168E
MTF0041D
Pinion gear end play
: 0.1 - 0.7 mm (0.004 - 0.028 in)
PDIA0146E
PDIA0147E
TF-294
[TX15B]
PLANETARY CARRIER
2005 Pathfinder
Internal Gear
Check the internal gear teeth for damage, partial wear, dents or
other abnormality. If any is found, replace the internal gear with a
new one.
ASSEMBLY
1.
Apply ATF to the metal bushing, then install the metal bushing
until it becomes “Dimension A”, using Tool.
CAUTION:
Do not reuse metal bushing.
2.
Apply ATF to the needle bearing, then install the needle bearing
until it becomes “Dimension B”, using Tool.
CAUTION:
Do not reuse needle bearing.
3.
Install the carrier bearing to the sun gear, using Tools.
PDIA0157E
Tool number
: ST35300000 (
—
)
Dimension A
: 7.7 - 8.3mm (0.303 - 0.327in)
WDIA0206E
Tool number
: ST33220000 (
—
)
Dimension B
: 62.5 - 63.1mm (2.461 - 2.484in)
SDIA2478E
Tool number
A: ST30720000 (J-25405)
B: ST27863000 (
—
)
PDIA0149E
PLANETARY CARRIER
TF-295
[TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
TF
2005 Pathfinder
4.
Install the snap ring to the sun gear assembly, using suitable
tool.
CAUTION:
Do not reuse snap ring.
5.
Install the sun gear assembly to the planetary carrier assembly.
6.
Install the snap ring to the planetary carrier assembly.
CAUTION:
Do not reuse snap ring.
SDIA2353E
SDIA2794E
TF-296
[TX15B]
FRONT DRIVE SHAFT
2005 Pathfinder
FRONT DRIVE SHAFT
PFP:39100
Disassembly and Assembly
EDS001LY
DISASSEMBLY
1.
Remove the front bearing, using Tools.
2.
Remove the rear bearing, using Tools.
INSPECTION AFTER DISASSEMBLY
Front Drive Shaft
Check the items below. If necessary, replace them with new ones.
●
Damage, peeling, dent, uneven wear and bending of the shaft.
●
Excessive wear, damage and peeling of the gear.
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace the bearing with a new one.
Tool number
A: ST35300000 (
—
)
B: ST30021000 (J-22912-01)
SDIA2106E
Tool number
A: ST33710000 (
—
)
B: ST30021000 (J-22912-01)
PDIA0153E
PDIA0154E
MTF0041D
FRONT DRIVE SHAFT
TF-297
[TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
TF
2005 Pathfinder
ASSEMBLY
1.
Install the rear bearing, using Tools.
2.
Install the front bearing, using Tools.
Tool number
A: KV38100500 (
—
)
B: ST30901000 (J-26010-01)
PDIA0155E
Tool number
A: KV38100500 (
—
)
B: ST30901000 (J-26010-01)
PDIA0156E
TF-298
[TX15B]
SHIFT CONTROL
2005 Pathfinder
SHIFT CONTROL
PFP:33167
Disassembly and Assembly
EDS001LZ
DISASSEMBLY
1.
Remove the snap ring.
2.
Remove the retaining pin.
3.
Remove the drum cam from the control shift rod.
4.
Remove the retaining pin from the L-H shift rod.
5.
Remove the 2-4 shift bracket.
6.
Remove the retaining ring from the 2-4 shift fork, using suitable
tool.
7.
Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.
INSPECTION AFTER DISASSEMBLY
Shift Fork
●
Measure the clearance between the shift fork and sleeve. If it is
out of specification, replace it with a new one.
PDIA0122E
PDIA0125E
WDIA0226E
Standard value
2-4
: Less than 0.46 mm (0.018 in)
L-H
: Less than 0.46 mm (0.018 in)
PDIA0134E
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