Nissan Pathfinder (2005 year). Instruction — part 458
TRANSFER ASSEMBLY
TF-283
[TX15B]
C
E
F
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A
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TF
2005 Pathfinder
35. Remove the input bearing from the front case, using Tool.
36. Remove the baffle plate from the front case.
37. Remove the breather tube from the front case.
INSPECTION AFTER DISASSEMBLY
Case
Check the contact surfaces of the shift rod and bearing for wear and
damage. If any is found, replace with a new one.
Sleeve
Check the items below. If necessary, replace them with new ones.
●
Damage and excessive wear of the contact surfaces of the
sprocket, mainshaft and sleeve.
●
Sleeve must move smoothly.
Tool number
: KV38100200 (
—
)
PDIA0104E
PDIA0105E
PDIA0145E
PDIA0136E
TF-284
[TX15B]
TRANSFER ASSEMBLY
2005 Pathfinder
Gear, Shaft and Drive Chain
Check the items below. If necessary, replace them with new ones.
●
Damage, peeling, uneven wear and bending of the shaft.
●
Excessive wear, damage and peeling of the gear.
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace it with a new one.
ASSEMBLY
1.
Install the breather tube.
CAUTION:
Install breather tube in the direction shown.
2.
Install the baffle plate to the front case. Tighten the bolt to the
specified torque. Refer to
.
CAUTION:
Install baffle plate by pushing it in the direction shown
while tightening the bolt.
SDIA2790E
MTF0041D
PDIA0107E
SDIA2479E
TRANSFER ASSEMBLY
TF-285
[TX15B]
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TF
2005 Pathfinder
3.
Install the input bearing to the front case, using Tool.
4.
Install the snap ring to the front case.
CAUTION:
Do not reuse snap ring.
5.
Install the internal gear with the groove facing up into the front
case.
6.
Install the snap ring to the front case.
CAUTION:
Do not reuse snap ring.
7.
Install the planetary carrier assembly and sun gear assembly to
the front case, using Tool.
Tool number
: ST30720000 (J-25405)
PDIA0108E
PDIA0103E
PDIA0102E
PDIA0101E
Tool number
: KV38100200 (
—
)
SDIA2791E
TF-286
[TX15B]
TRANSFER ASSEMBLY
2005 Pathfinder
8.
Install the snap ring to the sun gear.
CAUTION:
●
Do not reuse snap ring.
●
Do not damage sun gear.
9.
Set the L-H sleeve together with the L-H shift fork assembly onto
the planetary carrier assembly.
10. Install the control shift rod assembly to the front case.
CAUTION:
Set pin of L-H shift fork assembly into the groove of drum
cam.
11. Turn the control shift rod assembly to the fully counterclockwise.
12. Install the L-H shift rod assembly through the L-H shift fork
assembly opening to the front case.
CAUTION:
Set pin of L-H shift rod assembly into the groove of drum
cam.
13. Install the mainshaft to the sun gear assembly.
14. Install the drive chain to the front drive shaft and sprocket.
CAUTION:
Install with the Identification mark of drive chain on the side
of the rear bearing of front drive shaft.
PDIA0099E
SDIA2438E
WDIA0215E
WDIA0216E
PDIA0110E
TRANSFER ASSEMBLY
TF-287
[TX15B]
C
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TF
2005 Pathfinder
15. Install the drive chain together with the front drive shaft and
sprocket to the front case.
16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-
shaft.
CAUTION:
●
Install with proper orientation of 2-4 sleeve.
●
Install 2-4 shift fork with engaging the grooves of 2-4 shift
fork in the retaining pin of 2-4 shift bracket.
17. Install the snap ring to the L-H shift rod assembly, using suitable
tool.
CAUTION:
Do not reuse snap ring.
18. Install the clutch gear to the mainshaft.
19. Install the snap ring to the mainshaft, using suitable tool.
CAUTION:
Do not reuse snap ring.
20. Install the oil pump assembly to the mainshaft.
21. Install the snap ring to the mainshaft, using suitable tool.
CAUTION:
Do not reuse snap ring.
SDIA2464E
SDIA2467E
SDIA2463E
SDIA2462E
SDIA2461E
TF-288
[TX15B]
TRANSFER ASSEMBLY
2005 Pathfinder
22. Install the retainer to the mainshaft.
CAUTION:
Set the projection of oil pump assembly to the identification
hole, and then align locating hole of retainer to the L-H shift
rod assembly.
23. Install the mainshaft rear bearing to the mainshaft, using Tool.
CAUTION:
Do not push too hard in order to avoid snap rings becoming
dislodged from mainshaft.
24. Install the snap ring to the mainshaft, using suitable tool.
CAUTION:
Do not reuse snap ring.
25. Install the spacer to the control shift rod.
26. Apply liquid gasket to the mating surface of the front case.
●
Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to
GI-45, "Recommended Chemical Products and
.
CAUTION:
Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.
27. Install the rear case to the front case.
28. Tighten the bolts to the specified torque. Refer to
.
CAUTION:
Be sure to install the harness brackets.
SDIA2468E
Tool number
: KV32102700 (
—
)
SDIA2469E
SDIA2430E
WDIA0217E
PDIA0299E
TRANSFER ASSEMBLY
TF-289
[TX15B]
C
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B
TF
2005 Pathfinder
29. Install the retainer bolts with new gaskets. Tighten the bolts to
the specified torque. Refer to
.
CAUTION:
●
Do not reuse gasket.
●
Tighten them to the specified torque again.
30. Apply petroleum jelly to the circumference of the oil seal, and
install it to the front case, using Tools.
CAUTION:
●
Do not reuse oil seal.
●
Apply petroleum jelly to oil seal.
31. Install the rear oil seal until it is flush with the end face of the rear
case, using Tool.
CAUTION:
●
Do not reuse oil seal.
●
Apply petroleum jelly to oil seal.
32. Apply petroleum jelly to the circumference of the new dust cover.
Position the dust cover using the identification mark as shown.
CAUTION:
●
Do not reuse dust cover.
●
Position the identification mark at the position shown.
33. Install the dust cover to the rear case, using Tool.
CAUTION:
●
Do not reuse dust cover.
●
Apply petroleum jelly to dust cover.
SDIA2789E
Tool number
A: ST30720000 (J-25405)
B: KV40104830 (
—
)
Dimension A
: 4.0 - 4.6 mm (0.157 - 0.181 in)
SDIA2786E
Tool number
: KV38100500 (
—
)
PDIA0115E
SDIA2208E
Tool number
: KV40105310 (
—
)
PDIA0116E
TF-290
[TX15B]
TRANSFER ASSEMBLY
2005 Pathfinder
34. Apply sealant to the threads of the wait detection switch (gray).
Then install it to the rear case and tighten to the specified
torque. Refer to
.
●
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
35. Apply sealant to the threads of the 4LO switch (gray with green
paint) and ATP switch (black). Then install them to the front case
and tighten to the specified torque. Refer to
.
●
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
36. Install the front oil seal until it is flush with the end face of the
front case, using Tool.
CAUTION:
●
Do not reuse oil seal.
●
Apply petroleum jelly to oil seal.
37. Align the matching mark on the front drive shaft with the mark on
the companion flange, then install the companion flange.
PDIA0091E
PDIA0090E
Tool number
: KV38100500 (
—
)
PDIA0117E
SDIA2779E
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