Nissan Pathfinder (2005 year). Instruction — part 280

FRONT DOOR GLASS AND REGULATOR

GW-47

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2005 Pathfinder

7.

Install front door finisher. Refer to

EI-25, "FRONT DOOR"

.

SETTING AFTER INSTALLATION
Setting of Limit Switch

If any of the following work has been done, set the limit switch (integrated in the motor).

●

Removal and installation of the regulator.

●

Removal and installation of the motor from the regulator.

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Removal and installation of the glass.

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Removal and installation of the glass run.

Resetting

After installing each component, perform the following procedure to reset the limit switch.

1.

Raise the glass to the top position.

2.

While pressing and holding the reset switch, lower the glass to
the bottom position.

3.

Release the reset switch. Verify that the reset switch returns to
the original position, if not, pull the switch using suitable tool.

4.

Raise the glass to the top position.

CAUTION:

Do not operate the glass automatically to raise the glass to the
top position.

SIIA0347E

GW-48

REAR DOOR GLASS AND REGULATOR

2005 Pathfinder

REAR DOOR GLASS AND REGULATOR

PFP:82300

Rear Door Glass

EIS0042B

REMOVAL

1.

Remove the rear door finisher. Refer to

EI-25, "DOOR FINISHER"

.

2.

Remove the inside seal.

3.

Temporarily reconnect the power window switch.

4.

Remove the glass run from the partition glass.

5.

Operate the power window switch to raise/lower the door win-
dow until the glass bolts can be seen.

6.

Remove the partition sash bolt (lower) and screw (upper) to
remove the sash.

7.

Remove the bolts and the glass.

INSTALLATION

Installation is in the reverse order of removal.

●

Check the glass alignment. Refer to

GW-48, "FITTING INSPECTION"

.

FITTING INSPECTION

●

Check that the glass is securely fit into the glass run groove.

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Lower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)], and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts,
guide rail bolts, and glass carrier plate bolts to correct the glass position.

LIIA1689E

Glass bolts

: 5.7 N·m (0.58 kg-m, 50 in-lb)

REAR DOOR GLASS AND REGULATOR

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2005 Pathfinder

Rear Door Glass Regulator

EIS00633

REMOVAL

1.

Remove the rear door finisher. Refer to

EI-25, "DOOR FINISHER"

.

2.

Remove the inside seal.

3.

Temporarily reconnect the power window switch.

4.

Operate the power window switch to raise/lower the door win-
dow until the glass bolts can be seen.

5.

Raise the rear door glass and hold it in place with suitable tool.

6.

Remove the bolts and the regulator assembly.

●

Disconnect the connector from the regulator assembly.

INSPECTION AFTER REMOVAL

Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.

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Gear wear

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Regulator deformation

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Spring damage

●

Grease condition for each sliding part

LIIA1689E

LIIA1690E

GW-50

REAR DOOR GLASS AND REGULATOR

2005 Pathfinder

INSTALLATION

1.

Connect the harness connector and install the regulator assembly.

a.

Loosely install the top rear regulator bolt to use along with the temporary holds on the window motor to
install the assembly in the door.

b.

Install the top front regulator bolt.

c.

Install the bottom regulator bolt.

d.

Tighten the top rear regulator bolt.

e.

Install the top window motor bolt.

f.

Install the lower window motor bolt.

g.

Install the front window motor bolt.

2.

Lower the glass and ensure that it is in both the front and rear
glass channels. Tighten the bolts.

3.

Install the partition sash

4.

Check the glass alignment. Refer to

GW-48, "FITTING INSPECTION"

.

5.

Install the inside seal.

6.

Install the rear door finisher. Refer to

EI-25, "DOOR FINISHER"

.

Regulator assembly

: 7.5 N·m (0.77 kg-m, 66 in-lb)

Glass bolts

: 5.7 N·m (0.58 kg-m, 50 in-lb)

LIIA1690E

LIIA1689E

SIDE WINDOW GLASS

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SIDE WINDOW GLASS

PFP:83300

Removal and Installation

EIS00500

LIIA1691E

GW-52

SIDE WINDOW GLASS

2005 Pathfinder

REMOVAL

1.

Remove the luggage side upper finisher. Refer to

EI-27, "BODY SIDE TRIM"

.

a.

Disconnect the antenna.

b.

If the window glass is to be reused, mark the body and the glass with mating marks.

c.

Remove the glass using piano wire or power cutting tool and an inflatable pump bag.

WARNING:

When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.

CAUTION:

●

Be careful not to scratch the glass when removing.

●

Do not set or stand the glass on its edge. Small chips may develop into cracks.

INSTALLATION

●

Use a genuine NISSAN Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.

●

While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger compartment air pressure when a door is closed.

●

Check gap along bottom to confirm that glass does not contact sheet metal.

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Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.

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Install parts removed.

WARNING:

●

Keep heat and open flames away as primers and adhesive are flammable.

●

The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.

●

Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.

●

Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the glass in case of an accident.

CAUTION:

●

Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.

●

Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.

●

Do not leave primers or adhesive cartridge unattended with their caps open or off.

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The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperatures and lower humidities.

Repairing Water Leaks for Side Window Glass

Leaks can be repaired without removing or reinstalling glass.
If water is leaking between urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the side window area while pushing glass outward.
To stop leak, apply primer (if necessary) and then urethane adhesive to the leak point.

1.

Glass

2.

Primer area

3.

Body side outer

4.

Rear door assembly

5.

Back door assembly

6.

Locating clips

7.

Urethane

GLASS HATCH

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2005 Pathfinder

GLASS HATCH

PFP:90550

Removal and Installation

EIS00501

1.

Remove the rear wiper motor assembly. Refer to

WW-51, "Removal and Installation of Rear Wiper Motor"

.

2.

Disconnect the rear defroster electrical connectors.

3.

Remove the back door top garnish assembly. Refer to

EI-35, "BACK DOOR TRIM"

.

4.

Remove the glass hatch stays.

5.

Remove the glass hatch assembly.

1.

Glass hatch hinge RH/LH

2.

Glass hatch stud

3.

Gas stay ball stud RH/LH

4.

Bushing

5.

Glass hatch striker

6.

Wiper motor bracket

7.

Wiper motor stud

8.

Harness protector

9.

Glass hatch

10. Glass hatch handle assembly

LIIA1692E

GW-54

GLASS HATCH

2005 Pathfinder

CAUTION:

●

Be careful not to scratch the glass when removing.

●

Do not set or stand the glass on its edge. Small chips may develop into cracks.

Installation is in the reverse order of removal.