Nissan Pathfinder (2005 year). Instruction — part 189
DTC P0455 EVAP CONTROL SYSTEM
EC-363
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EC
2005 Pathfinder
DTC P0455 EVAP CONTROL SYSTEM
PFP:14950
On Board Diagnosis Logic
UBS00KA5
This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
CAUTION:
●
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
●
If the fuel filler cap is not tightened properly, the MIL may come on.
●
Use only a genuine NISSAN rubber tube as a replacement.
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P0455
0455
EVAP control system
gross leak detected
EVAP control system has a very large leak
such as fuel filler cap fell off, EVAP control sys-
tem does not operate properly.
●
Fuel filler cap remains open or fails to
close.
●
Incorrect fuel tank vacuum relief valve
●
Incorrect fuel filler cap used
●
Foreign matter caught in fuel filler cap.
●
Leak is in line between intake manifold
and EVAP canister purge volume control
solenoid valve.
●
Foreign matter caught in EVAP canister
vent control valve.
●
EVAP canister or fuel tank leaks
●
EVAP purge line (pipe and rubber tube)
leaks
●
EVAP purge line rubber tube bent.
●
Loose or disconnected rubber tube
●
EVAP canister vent control valve and the
circuit
●
EVAP canister purge volume control
solenoid valve and the circuit
●
Fuel tank temperature sensor
●
O-ring of EVAP canister vent control
valve is missing or damaged.
●
EVAP control system pressure sensor
●
Refueling EVAP vapor cut valve
●
ORVR system leaks
PBIB1026E
EC-364
DTC P0455 EVAP CONTROL SYSTEM
2005 Pathfinder
DTC Confirmation Procedure
UBS00KA6
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE:
●
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
●
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
●
Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full and vehicle is
placed on flat level surface.
●
Open engine hood before conducting the following procedures.
WITH CONSULT-II
1.
Tighten fuel filler cap securely until ratcheting sound is heard.
2.
Turn ignition switch ON.
3.
Turn ignition switch OFF and wait at least 10 seconds.
4.
Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
5.
Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70
°
C (32 - 158
°
F)
INT/A TEMP SE: 0 - 60
°
C (32 - 140
°
F)
6.
Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
.
7.
Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode and
make sure that “EVAP GROSS LEAK [P0455]” is displayed. If it
is displayed, refer to
EC-365, "Diagnostic Procedure"
.
If P0442 is displayed, perform Diagnostic Procedure for DTC
P0442
EC-326, "Diagnostic Procedure"
.
PBIB0829E
SEC763C
DTC P0455 EVAP CONTROL SYSTEM
EC-365
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2005 Pathfinder
WITH GST
NOTE:
Be sure to read the explanation of
before driving vehicle.
1.
Start engine.
2.
Drive vehicle according to
.
3.
Stop vehicle.
4.
Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5.
Select Service $07 with GST.
●
If P0455 is displayed on the screen, go to
EC-365, "Diagnostic Procedure"
.
●
If P0442 is displayed on the screen, go to Diagnostic Procedure, for DTC P0442,
.
●
If P0441 is displayed on the screen, go to Diagnostic Procedure for DTC P0441,
.
Diagnostic Procedure
UBS00KA7
1.
CHECK FUEL FILLER CAP DESIGN
1.
Turn ignition switch OFF.
2.
Check for genuine NISSAN fuel filler cap design.
OK or NG
OK
>> GO TO 2.
NG
>> Replace with genuine NISSAN fuel filler cap.
2.
CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK
>> GO TO 3.
NG
>> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.
CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK
>> GO TO 5.
NG
>> GO TO 4.
4.
CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to
EC-36, "FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)"
.
OK or NG
OK
>> GO TO 5.
NG
>> Replace fuel filler cap with a genuine one.
SEF915U
EC-366
DTC P0455 EVAP CONTROL SYSTEM
2005 Pathfinder
5.
CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to
EC-34, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK
>> GO TO 6.
NG
>> Repair or reconnect the hose.
6.
CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7.
CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
●
EVAP canister vent control valve is installed properly.
Refer to
EC-37, "Removal and Installation"
.
●
EVAP canister vent control valve.
Refer to
EC-344, "Component Inspection"
.
OK or NG
OK
>> GO TO 8.
NG
>> Repair or replace EVAP canister vent control valve and O-ring.
8.
INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely.
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
Models with CONSULT-II>>GO TO 9.
Models without CONSULT-II>>GO TO 10.
BBIA0550E
SEF916U
DTC P0455 EVAP CONTROL SYSTEM
EC-367
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2005 Pathfinder
9.
CHECK FOR EVAP LEAK
With CONSULT-II
1.
Turn ignition switch ON.
2.
Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.
3.
Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
CAUTION:
●
Never use compressed air or a high pressure pump.
●
Do not exceed 4.12 kPa (0.042 kg/cm
2
, 0.6 psi) of pres-
sure in the system.
4.
Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction instruction for more details.
Refer to
EC-34, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK
>> GO TO 11.
NG
>> Repair or replace.
10.
CHECK FOR EVAP LEAK
Without CONSULT-II
1.
Turn ignition switch OFF.
2.
Apply 12 volts DC to EVAP canister vent control valve. The
valve will close. (Continue to apply 12 volts until the end of test.)
3.
Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
CAUTION:
●
Never use compressed air or a high pressure pump.
●
Do not exceed 4.12 kPa (0.042 kg/cm
2
, 0.6 psi) of pres-
sure in the system.
4.
Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction instruction for more details. Refer
to
EC-34, "EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK
>> GO TO 12.
NG
>> Repair or replace.
PEF917U
SEF200U
BBIA0551E
SEF200U
EC-368
DTC P0455 EVAP CONTROL SYSTEM
2005 Pathfinder
11.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1.
Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2.
Start engine.
3.
Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4.
Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5.
Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
OK or NG
OK
>> GO TO 14.
NG
>> GO TO 13.
12.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1.
Start engine and warm it up to normal operating temperature.
2.
Stop engine.
3.
Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4.
Start engine and let it idle for at least 80 seconds.
5.
Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK
>> GO TO 15.
NG
>> GO TO 13.
13.
CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to
.
OK or NG
OK (With CONSULT-II)>>GO TO 14.
OK (Without CONSULT-II)>>GO TO 15.
NG
>> Repair or reconnect the hose.
14.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1.
Start engine.
2.
Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK
>> GO TO 16.
NG
>> GO TO 15.
PBIB1678E
Vacuum should exist.
PBIB1678E
DTC P0455 EVAP CONTROL SYSTEM
EC-369
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2005 Pathfinder
15.
CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to
EC-337, "Component Inspection"
.
OK or NG
OK
>> GO TO 16.
NG
>> Replace EVAP canister purge volume control solenoid valve.
16.
CHECK FUEL TANK TEMPERATURE SENSOR
Refer to
EC-270, "Component Inspection"
.
OK or NG
OK
>> GO TO 17.
NG
>> Replace fuel level sensor unit.
17.
CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to
EC-354, "Component Inspection"
.
OK or NG
OK
>> GO TO 18.
NG
>> Replace EVAP control system pressure sensor.
18.
CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to
EC-40, "ON BOARD REFUELING VAPOR RECOVERY (ORVR)"
.
OK or NG
OK
>> GO TO 19.
NG
>> Repair or replace hoses and tubes.
19.
CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK
>> GO TO 20.
NG
>> Repair or replace hose, tube or filler neck tube.
20.
CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to
.
OK or NG
OK
>> GO TO 21.
NG
>> Replace refueling EVAP vapor cut valve with fuel tank.
21.
CHECK INTERMITTENT INCIDENT
Refer to
EC-158, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT"
.
>> INSPECTION END
EC-370
DTC P0456 EVAP CONTROL SYSTEM
2005 Pathfinder
DTC P0456 EVAP CONTROL SYSTEM
PFP:14950
On Board Diagnosis Logic
UBS00KA8
This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P0456
0456
Evaporative emission
control system very
small leak (negative
pressure check)
●
EVAP system has a very small leak.
●
EVAP system does not operate prop-
erly.
●
Incorrect fuel tank vacuum relief valve
●
Incorrect fuel filler cap used
●
Fuel filler cap remains open or fails to close.
●
Foreign matter caught in fuel filler cap.
●
Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
●
Foreign matter caught in EVAP canister vent con-
trol valve.
●
EVAP canister or fuel tank leaks
●
EVAP purge line (pipe and rubber tube) leaks
●
EVAP purge line rubber tube bent
●
Loose or disconnected rubber tube
●
EVAP canister vent control valve and the circuit
●
EVAP canister purge volume control solenoid
valve and the circuit
●
Fuel tank temperature sensor
●
O-ring of EVAP canister vent control valve is miss-
ing or damaged
●
EVAP canister is saturated with water
●
EVAP control system pressure sensor
●
Refueling EVAP vapor cut valve
●
ORVR system leaks
●
Fuel level sensor and the circuit
●
Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve
PBIB1026E
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