Nissan X-Trail 32. Instruction — part 2024
TM-54
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
1.
Install pinion gear
and pinion shaft
to clutch housing.
2.
Install plug to clutch housing.
3.
Install 2 way connector
to clutch housing.
4.
Install bushings
so that they becomes even to clutch housing
edge surface, using a drift (A) (commercial service tool).
5.
Install oil channel to clutch housing.
CAUTION:
Never reuse oil channel.
6.
Install mainshaft front bearing outer race to clutch housing,
using the drift (A) (SST: KV38100200).
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
7.
Install input shaft oil seal
to clutch housing, using the drift (A)
(SST: ST33220000).
PCIB1719E
PCIB1720E
JPDIC0108ZZ
PCIB1724E
PCIB1721E
TRANSAXLE ASSEMBLY
TM-55
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
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8.
Install snap ring
and oil channel
to transaxle case.
CAUTION:
• Select and install snap ring that has the same thickness
as previous one.
• Replace transaxle assembly when replacing transaxle
case.
9.
Install mainshaft rear bearing adjusting shim to transaxle case.
CAUTION:
Select mainshaft rear bearing adjusting shim, as per the fol-
lowing procedure when replacing mainshaft adjusting
shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by
selecting thicker mainshaft rear bearing adjusting shim.
- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by
selecting thinner mainshaft rear bearing adjusting shim.
• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear.
- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller
than 0.025 mm (0.0010 in).
- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater
than 0.025 mm (0.0010 in).
10. Install mainshaft rear bearing outer race to transaxle case, using
the drift (A) (SST: KV38100200).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
11. Install bushings
to transaxle case, using a drift (A) (commer-
cial service tool).
12. Install oil gutter
to transaxle case.
PCIB1729E
PCIB1728E
JPDIC0109ZZ
PCIB1730E
TM-56
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
13. Install shift lever (inner)
to transaxle case.
CAUTION:
Replace shift lever (outer) and shift lever (inner) as a set.
14. Install shift lever (outer) to transaxle case.
CAUTION:
Replace shift lever (outer) and shift lever (inner) as a set.
15. Install retaining pin to shift lever (outer)
, using a pin punch.
CAUTION:
Never reuse retaining pin.
16. Install shim to transaxle case.
17. Install differential side bearing outer race (transaxle case side)
to transaxle case, using the drift (A) (SST: ST33400001).
CAUTION:
Replace differential side bearing outer race and differential
side bearing inner race as a set.
18. Install differential side bearing outer race (clutch housing side) to
clutch housing, using the drift (A) (SST: KV38100200).
CAUTION:
Replace differential side bearing outer race and differential
side bearing inner race as a set.
19. Install differential side oil seals
to clutch housing and tran-
saxle case, using the drift (Stamping number: B.vi 1666-B) of the
drift set (SST: KV32500QAA).
CAUTION:
PCIB1712E
BCIA0047E
PCIB1726E
PCIB1722E
: Transaxle case side
: Clutch housing side
Dimension (L
1
)
: 1.2 – 1.8 mm (0.047 – 0.071 in)
Dimension (L
2
)
: 2.7 – 3.3 mm (0.106 – 0.130 in)
JPDIC0454ZZ
TRANSAXLE ASSEMBLY
TM-57
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
20. Install magnet to clutch housing.
21. Install final drive assembly to clutch housing.
22. Set fork rod
to input shaft assembly
, and then install them
to clutch housing.
23. Install mainshaft assembly
, as per the following procedure.
a.
Pull up input shaft assembly and fork rod.
b.
Set 1st-2nd fork rod to mainshaft assembly, and then install
them to clutch housing.
24. Install reverse idler shaft assembly
, as per the following pro-
cedure.
a.
Install spring washer to clutch housing.
b.
Pull up input shaft assembly, mainshaft assembly, fork rod, and
1st-2nd fork rod.
NOTE:
It is easier to pull up when shifting each fork rod to each shaft side.
c.
Set reverse fork rod to reverse idler shaft assembly, and then install them to clutch housing.
25. Shift 1st-2nd fork rod
, fork rod
, and reverse fork rod
to
the neutral position.
26. Install selector to clutch housing.
CAUTION:
Replace select lever and selector as a set.
JPDIC0608ZZ
: Input shaft assembly
: Fork rod
: 1st-2nd fork rod
JPDIC0609ZZ
: Input shaft assembly
: Mainshaft assembly
: Fork rod
: 1st-2nd fork rod
: Reverse fork rod
JPDIC0606ZZ
: Selector
SCIA7782E
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