Nissan Frontier D40. Instruction — part 1026
TM-2
PRECAUTIONS . . . . . . . . . . . . .
Service Notice or Precaution . . . . . . . . ..
PREPARATION . . . . . . . . . . ...
PREPARATION . . . . . . . . . . . . .
Special Service Tool . . . . . . . . . . . ...
Commercial Service Tool . . . . . . . . . ...
SYMPTOM DIAGNOSIS . . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
NVH Troubleshooting Chart . . . . . . . . ...
DESCRIPTION . . . . . . . . . . . . ...
Cross-Sectional View . . . . . . . . . . . .
ON-VEHICLE MAINTENANCE . . . . ...
M/T OIL . . . . . . . . . . . . . . . ..
Changing . . . . . . . . . . . . . . . ....
Checking . . . . . . . . . . . . . . . . .
ON-VEHICLE REPAIR . . . . . . . .
REAR OIL SEAL . . . . . . . . . . . .
Removal and Installation . . . . . . . . . ....
POSITION SWITCH . . . . . . . . . . ...
Checking . . . . . . . . . . . . . . . . .
SHIFT CONTROL . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ....
AIR BREATHER HOSE . . . . . . . . . .
Removal and Installation . . . . . . . . . ....
REMOVAL AND INSTALLATION . . . ...
TRANSMISSION ASSEMBLY . . . . . . ...
Removal and Installation from Vehicle (For 2WD
Models) . . . . . . . . . . . . . . . . ...
Removal and Installation from Vehicle (For 4WD
Models) . . . . . . . . . . . . . . . . ...
DISASSEMBLY AND ASSEMBLY . . . .
TRANSMISSION ASSEMBLY . . . . . . ...
Overhaul . . . . . . . . . . . . . . . . .
CASE COMPONENTS . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
SHIFT CONTROL COMPONENTS . . . . ...
Disassembly . . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
GEAR COMPONENTS . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
Assembly . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specification . . . . . . . . . . .
Gear End Play . . . . . . . . . . . . . ...
Snap Rings . . . . . . . . . . . . . . ...
Baulk Ring Clearance . . . . . . . . . . ...
5AT: RE5R05A
BASIC INSPECTION . . . . . . . . .
DIAGNOSIS AND REPAIR WORKFLOW . .
How to Perform Trouble Diagnosis For Quick and
Accurate Repair . . . . . . . . . . . . .
Diagnostic Work Sheet . . . . . . . . . . .
FUNCTION DIAGNOSIS . . . . . . ...
A/T CONTROL SYSTEM . . . . . . . . ..
Cross-Sectional View . . . . . . . . . . .
Shift Mechanism . . . . . . . . . . . . ...
TCM Function . . . . . . . . . . . . . ...
CAN Communication . . . . . . . . . . .
Input/Output Signal of TCM . . . . . . . . ..
Line Pressure Control . . . . . . . . . . ...
Shift Control . . . . . . . . . . . . . . ..
Lock-up Control . . . . . . . . . . . . . .
Engine Brake Control . . . . . . . . . . .
Control Valve . . . . . . . . . . . . . .
A/T Electrical Parts Location . . . . . . . . .
A/T SHIFT LOCK SYSTEM . . . . . . . ..
System Description . . . . . . . . . . . ...
Component Parts Location . . . . . . . . ...
ON BOARD DIAGNOSTIC (OBD) SYSTEM .
Introduction . . . . . . . . . . . . . . ...
OBD-II Function for A/T System . . . . . . ...
One or Two Trip Detection Logic of OBD-II . . ..
OBD-II Diagnostic Trouble Code (DTC) . . . .
Malfunction Indicator Lamp (MIL) . . . . . . .
DIAGNOSIS SYSTEM (TCM) . . . . . . ...
CONSULT-III Function (TRANSMISSION) . . ...
Diagnosis Procedure without CONSULT-III . . ..
COMPONENT DIAGNOSIS . . . . . ..
U1000 CAN COMM CIRCUIT . . . . . . ...
Description . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
TM-3
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
P0615 STARTER RELAY . . . . . . . .
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0700 TRANSMISSION CONTROL . . . .
Description . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0705 TRANSMISSION RANGE SWITCH A ..
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0717 INPUT SPEED SENSOR A . . . . ...
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0720 OUTPUT SPEED SENSOR . . . . ..
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0725 ENGINE SPEED . . . . . . . . .
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0731 1GR INCORRECT RATIO . . . . . .
Description . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0732 2GR INCORRECT RATIO . . . . . .
Description . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0733 3GR INCORRECT RATIO . . . . ...
Description . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0734 4GR INCORRECT RATIO . . . . ...
Description . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0735 5GR INCORRECT RATIO . . . . ...
Description . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0740 TORQUE CONVERTER . . . . . ..
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0744 TORQUE CONVERTER . . . . . ..
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P0745 PRESSURE CONTROL SOLENOID A .
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1705 TP SENSOR . . . . . . . . . . .
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
TM-4
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR . . . . . . . . . . . ...
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
P1721 VEHICLE SPEED SIGNAL . . . . ...
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1730 INTERLOCK . . . . . . . . . . .
Description . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Judgement of Interlock . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
P1731 1ST ENGINE BRAKING . . . . . ...
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1752 INPUT CLUTCH SOLENOID . . . .
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1757 FRONT BRAKE SOLENOID . . . .
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . ..
On Board Diagnosis Logic . . . . . . . . . .
Possible Cause . . . . . . . . . . . . . ..
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1762 DIRECT CLUTCH SOLENOID . . . .
Description . . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID . . . . . . . . . . . . . ...
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1772 LOW COAST BRAKE SOLENOID . ...
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
P1774 LOW COAST BRAKE SOLENOID . ...
Description . . . . . . . . . . . . . . .
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
On Board Diagnosis Logic . . . . . . . . .
Possible Cause . . . . . . . . . . . . . .
DTC Confirmation Procedure . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
MAIN POWER SUPPLY AND GROUND CIR-
CUIT . . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
CLOSED THROTTLE POSITION AND WIDE
OPEN THROTTLE POSITION CIRCUIT . . ..
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
BRAKE SIGNAL CIRCUIT . . . . . . . ...
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
A/T SHIFT LOCK SYSTEM . . . . . . . ..
Description . . . . . . . . . . . . . . .
Wiring Diagram - A/T SHIFT LOCK SYSTEM - .
Diagnosis Procedure . . . . . . . . . . . .
OVERDRIVE CONTROL SWITCH . . . . ...
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
TM-5
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
CONSULT-III Reference Value in Data Monitor
Mode . . . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
ECU DIAGNOSIS . . . . . . . . . ...
TCM . . . . . . . . . . . . . . . . ..
Reference Value . . . . . . . . . . . . ...
Wiring Diagram -A/T CONTROL SYSTEM - . . .
Fail-Safe . . . . . . . . . . . . . . . .
DTC Inspection Priority Chart . . . . . . . ...
DTC No. Index . . . . . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . .
SYSTEM SYMPTOM . . . . . . . . . .
Symptom Chart . . . . . . . . . . . . . .
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . .
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine . . . . . . . . . . . . .
Precaution . . . . . . . . . . . . . . . .
Service Notice or Precaution . . . . . . . . .
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . .
Special Service Tool . . . . . . . . . . . .
Commercial Service Tool . . . . . . . . . ..
ON-VEHICLE MAINTENANCE . . . . ..
A/T FLUID . . . . . . . . . . . . . . .
Checking the A/T Fluid (ATF) . . . . . . . .
Changing the A/T Fluid (ATF) . . . . . . . ...
A/T Fluid Cooler Cleaning . . . . . . . . . .
INSPECTIONS BEFORE TROUBLE DIAG-
NOSIS . . . . . . . . . . . . . . . ...
Fluid Condition Check . . . . . . . . . . ...
Stall Test . . . . . . . . . . . . . . . ...
Line Pressure Test . . . . . . . . . . . .
ROAD TEST . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . .
Check Before Engine Is Started . . . . . . .
Check at Idle . . . . . . . . . . . . . . .
Cruise Test - Part 1 . . . . . . . . . . . ...
Cruise Test - Part 2 . . . . . . . . . . . ...
Cruise Test - Part 3 . . . . . . . . . . . ...
ON-VEHICLE REPAIR . . . . . . . ...
SHIFT CONTROL SYSTEM . . . . . . . .
Exploded view . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection and Adjustment . . . . . . . . .
OIL PAN . . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
CONTROL VALVE WITH TCM . . . . . ...
Removal and Installation . . . . . . . . . ...
REAR OIL SEAL . . . . . . . . . . . .
Removal and Installation . . . . . . . . . ...
KEY INTERLOCK CABLE . . . . . . . ..
Component . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . ...
AIR BREATHER HOSE . . . . . . . . ..
Removal and Installation for QR25DE Engine . ..
Removal and Installation for VQ40DE Engine . ...
A/T FLUID COOLER . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . .
TRANSMISSION ASSEMBLY . . . . . .
Component . . . . . . . . . . . . . . .
Removal and Installation for QR25DE . . . . ...
Removal and Installation for VQ40DE 2WD Mod-
els . . . . . . . . . . . . . . . . . . ..
Removal and Installation for VQ40DE 4WD Mod-
els . . . . . . . . . . . . . . . . . . ..
DISASSEMBLY AND ASSEMBLY . . .
OVERHAUL . . . . . . . . . . . . . .
Component . . . . . . . . . . . . . . .
Oil Channel . . . . . . . . . . . . . . .
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings . . . . . . ...
DISASSEMBLY . . . . . . . . . . . ...
Disassembly . . . . . . . . . . . . . . ..
OIL PUMP . . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ...
FRONT SUN GEAR, 3RD ONE-WAY
CLUTCH . . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ...
FRONT CARRIER, INPUT CLUTCH, REAR
INTERNAL GEAR . . . . . . . . . . ...
Front Carrier, Input Clutch, Rear Internal Gear . .
MID SUN GEAR, REAR SUN GEAR, HIGH
AND LOW REVERSE CLUTCH HUB . . . .
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub . . . . . . . . . . . . ...
HIGH AND LOW REVERSE CLUTCH . . .
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