Nissan Frontier D40. Instruction — part 1027
TM-6
DIRECT CLUTCH . . . . . . . . . . .
Direct Clutch . . . . . . . . . . . . . . ..
ASSEMBLY . . . . . . . . . . . . . .
Assembly (1) . . . . . . . . . . . . . . ..
Adjustment . . . . . . . . . . . . . . . .
Assembly (2) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specification . . . . . . . . . . .
Vehicle Speed at Which Gear Shifting Occurs . .
Vehicle Speed at Which Lock-up Occurs/Releas-
es . . . . . . . . . . . . . . . . . . ..
Stall Speed . . . . . . . . . . . . . . .
Line Pressure . . . . . . . . . . . . . .
A/T Fluid Temperature Sensor . . . . . . . ..
Input Speed Sensor . . . . . . . . . . . ..
Output Speed Sensor . . . . . . . . . . ...
Reverse brake . . . . . . . . . . . . . ...
PRECAUTIONS
TM-7
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005589620
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Instruction. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Service Notice or Precaution
INFOID:0000000005273930
• Do not reuse transmission oil once it has been drained.
• Check oil level or replace oil with vehicle on level surface.
• During removal or installation, keep inside of transmission clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be
certain they do not interfere with the function of the parts they are applied to.
• In principle, tighten nuts and bolts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
• Be careful not to damage sliding surfaces and mating surfaces.
TM-8
< PREPARATION >
[FS5R30A]
PREPARATION
PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000005273931
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
ST23540000
(J-25689-A)
Pin punch
Removing and installing retaining pin
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.
ST30031000
(J-22912-01)
Puller
• Removing 1st and 2nd synchronizer as-
sembly
• Removing counter gear rear thrust bearing
• Removing main drive bearing
• Inspecting baulk ring wear
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST33290001
(J-34286)
Puller
Removing rear oil seal
ST33230000
(
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)
Drift
Removing counter gear
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.
ST22350000
(J-25678-01)
Drift
Removing counter gear front bearing (Use
with KV38100300)
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.
KV38100300
(J-25523)
Drift
• Removing counter gear front bearing (Use
with ST22350000)
• Installing counter gear rear bearing
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
NT442
NT411
WMT066
NT084
NT065
NT084
PREPARATION
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ST30720000
1. (
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2. (J-25405)
Drift
• Removing and installing mainshaft front
bearing
• Installing rear oil seal
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST33210000
1. (J-25523)
2. (J-25803-01)
Drift
• Installing counter gear front bearing
• Installing front cover oil seal
a: 44 mm (1.73 in) dia.
b: 24.5 mm (0.965 in) dia.
ST30613000
(J-25742-3)
Drift
Installing main drive gear bearing
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
ST37750000
1. (J-25863-01)
2. (J-34332)
3. (J-34334)
4. (J-25679-01)
Drift
• Removing counter gear rear bearing
• Installing OD gear bushing
• Installing reverse cone
• Installing reverse counter gear
• Installing counter gear rear end bearing
a: 40 mm (1.57 in) dia.
b: 31 mm (1.22 in) dia.
ST22452000
(J-34337)
Drift
Installing reverse synchronizer hub
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.
—
(J-26349-3)
Puller leg
Installing mainshaft and counter gear (Use
with J-34328)
—
(J-34328)
Puller
Installing mainshaft and counter gear (Use
with J-26349-3)
Tool number
(Kent-Moore No.)
Tool name
Description
NT115
NT084
NT073
NT065
NT065
NT078
NT079
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