Nissan Frontier D40. Instruction — part 1048
TM-90
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
SHIFT CONTROL COMPONENTS
SHIFT CONTROL COMPONENTS
Disassembly
INFOID:0000000005589599
SHIFT CONTROL COMPONENTS
1.
Remove rear extension (or OD gear case) and transmission case. Refer to
2.
Install Tool to adapter plate, and then position in a vise.
CAUTION:
Do not directly secure mating surface of adapter plate in a
vise.
3.
Remove baffle plate bolts, and then remove baffle plate from
adapter plate.
4.
Remove check ball plugs, check ball springs and check balls
from adapter plate.
5.
Remove 3rd-4th control lever bolts, and then remove 3rd-4th
control lever and shifter cap from adapter plate.
Tool number
: ST22490000 (
—
)
PCIB1230E
PCIB1325E
PCIB1231E
PCIB1232E
SHIFT CONTROL COMPONENTS
TM-91
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
6.
Remove retaining pin using suitable tool, and then remove 3rd -
4th fork rod bracket and 3rd-4th fork rod from adapter plate.
7.
Remove check balls and interlock pin from adapter plate.
8.
Remove retaining pin using a suitable tool, and then remove
3rd-4th shift fork and 3rd-4th fork rod (reversal side) from
adapter plate.
9.
Remove retaining pin using a suitable tool, and then remove 1st-
2nd shift fork and 1st-2nd fork rod from adapter plate.
10. Remove interlock plunger and interlock pin from adapter plate.
PCIB0145E
PCIB0146E
PCIB0601E
PCIB0602E
PCIB0147E
TM-92
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
SHIFT CONTROL COMPONENTS
11. Remove retaining pin using suitable tool, and then remove
reverse shift fork and reverse fork rod from adapter plate.
12. Remove check balls from adapter plate.
13. Remove retaining pin using suitable tool, and then remove 5th-
6th fork rod bracket and 5th-6th fork rod from adapter plate.
14. Remove 5th-6th control lever bolts, and then remove 5th-6th
control lever from adapter plate.
15. Remove retaining pin using suitable tool, and then remove 5th-
6th shift fork and 5th-6th fork rod (reversal side) from adapter
plate.
SCIA1447E
PCIB0148E
PCIB0239E
PCIB1233E
PCIB0412E
SHIFT CONTROL COMPONENTS
TM-93
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
16. Remove retaining pin using suitable tool, and then remove stop-
per ring from striking rod assembly.
17. Remove striking rod assembly from adapter plate.
Inspection
INFOID:0000000005589600
SHIFT CONTROL COMPONENTS
If the contact surface on striking lever, fork rod, shift fork, etc., has
excessive wear, abrasion, bend, or any other damage, replace the
components.
Assembly
INFOID:0000000005589601
SHIFT CONTROL COMPONENTS
1.
Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft
assembly. Refer to
2.
Install striking rod assembly according to the following.
PCIB1234E
PCIB1235E
PCIB1245E
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