Nissan Frontier D40. Instruction — part 1047
TM-86
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
CASE COMPONENTS
13. Install counter end bearing to rear extension (or OD gear case)
using suitable tool [32 mm (1.26 in) dia.].
CAUTION:
• Do not reuse counter end bearing.
• Apply gear oil to counter end bearing.
• Install counter end bearing with maker stamp at upper
side.
14. Install rear extension oil gutter according to the following. (For 2WD models)
a.
Install cap to rear extension oil gutter.
b.
Install rear extension oil gutter to rear extension, and then
tighten bolt to specified torque. Refer to
.
15. Install rear oil seal (1) to rear extension (or OD gear case) using
Tool A.
CAUTION:
When installing, do not incline rear oil seal.
(B): Seal lip
Dimension
A: 0.5 - 1.5 (0.020 - 0.059 in)
PCIB1275E
PCIB1221E
Tool number
: ST33200000 (J-26082)
Dimension H1
2WD models
: 1.2 - 2.2 mm (0.047 - 0.087 in)
4WD models
: -0.5 - 0.5 mm (-0.020 - 0.020 in)
SCIA7341E
CASE COMPONENTS
TM-87
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
16. Install dust seal (1) to rear extension using Tool A (for 2WD
models).
CAUTION:
When installing, do not incline dust seal.
(B): Seal lip
17. Apply recommended sealant to mating surface of rear extension
as shown.
• Use Genuine Silicone RTV or the equivalent. Refer to
22, "Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant adhering to the mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
both mating surfaces.
18. Install rear extension (or OD gear case) to adapter plate, and
then tighten bolts to the specified torque in order as shown.
Refer to
.
19. Install check shift pin and pivot bolt to transmission case, and
then tighten them to the specified torque. Refer to
.
CAUTION:
Do not reuse check shift pin and pivot bolt.
Tool number
: KV38100500 (
—
)
Dimension H2
: 0.5 - 1.5 mm (0.020 - 0.059 in)
SCIA7342E
PCIB1278E
PCIB1279E
PCIB1226E
TM-88
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
CASE COMPONENTS
20. Install return spring plunger, return spring and return spring plug
to rear extension (or OD gear case), and then tighten return
spring plug to the specified torque. Refer to
CAUTION:
• Do not reuse return spring plug.
• Apply gear oil to return spring plunger.
21. Install PNP switch and back-up lamp switch according to the following.
a.
Install plunger to rear extension (or OD gear case).
b.
Apply recommended sealant to threads of PNP switch and
back-up lamp switch.
• Use Genuine Silicone RTV or the equivalent. Refer to
22, "Recommended Chemical Products and Sealants"
.
c.
Install PNP switch and back-up lamp switch to rear extension (or
OD gear case), and tighten them to the specified torque. Refer
to
.
22. Install clips to PNP switch and back-up lamp switch.
CAUTION:
• Thread harness through the notch of clip.
• Thread the harness as shown.
23. Install striking arm according to the following.
PCIB1643E
PCIB1215E
PCIB1638E
PCIB1639E
CASE COMPONENTS
TM-89
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
a.
Install striking arm to striking rod assembly.
b.
Install retaining pin to striking arm using suitable tool.
CAUTION:
Do not reuse retaining pin.
24. Install control housing according to the following.
a.
Install gasket and control housing to rear extension (or OD gear
case).
CAUTION:
Do not reuse gasket.
b.
Tighten bolts to the specified torque in order as shown. Refer to
25. Install gasket to drain plug, and then install it to transmission
case. Tighten drain plug to the specified torque. Refer to
CAUTION:
Do not reuse gasket.
26. Install gasket to filler plug, and then install it to transmission
case. Tighten filler plug to the specified torque. Refer to
CAUTION:
• Do not reuse gasket.
• After oil is filled, tighten filler plug to specified torque.
PCIB1219E
PCIB1216E
PCIB1214E
PCIB1229E
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