Nissan Frontier D40. Instruction — part 324
CARRIER COVER
DLN-317
< ON-VEHICLE REPAIR >
[REAR FINAL DRIVE: M226 (ELD) ]
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CARRIER COVER
Removal and Installation
INFOID:0000000005275643
REMOVAL
1.
Drain the differential gear oil. Refer to
2.
Disconnect the parking brake cable (A) and brake tube (B) from
the carrier cover.
3.
Remove the carrier cover bolts and separate the carrier cover
from the gear carrier using Tool.
CAUTION:
• Do not damage the mating surface.
• Do not insert flat-bladed screwdriver, this will damage the
mating surface.
INSTALLATION
1.
Apply a bead of sealant to the mating surface of the carrier
cover as shown.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
CAUTION:
Remove any old sealant adhering to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering
to the application and mating surfaces.
2.
Install the carrier cover to the gear carrier. Tighten the bolts to
the specified torque. Refer to
3.
Connect the parking brake cable and brake tube to the carrier
cover.
4.
Fill the rear final drive assembly with recommended differential gear oil. Refer to
.
Tool number
: KV10111100 (J-37228)
WDIA0330E
PDIA1061E
DLN-318
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: M226 (ELD) ]
REAR FINAL DRIVE ASSEMBLY
REMOVAL AND INSTALLATION
REAR FINAL DRIVE ASSEMBLY
Removal and Installation
INFOID:0000000005275644
REMOVAL
CAUTION:
• Do not damage spline, companion flange and front oil seal when removing propeller shaft.
• Before removing final drive assembly or rear axle assembly, disconnect ABS sensor harness con-
nector from the assembly and move it away from final drive/rear axle assembly area. Failure to do so
may result in sensor wires being damaged and sensor becoming inoperative.
1.
Drain the differential gear oil. Refer to
DLN-309, "Changing Differential Gear Oil"
2.
Remove the rear propeller shaft. Refer to
DLN-173, "Removal and Installation"
3.
Remove the axle shaft. Refer to
RAX-19, "Removal and Installation"
4.
Disconnect the following components from the rear final drive assembly.
• Brake tube block connectors. Refer to
BR-46, "Removal and Installation of Brake Caliper and Disc
• ABS sensor wire harness. Refer to
BRC-178, "Removal and Installation"
(Type 2) or
(Type 3).
• Parking brake cable (A).
• Brake tube (B).
• Differential lock position switch harness connector (A).
• Differential lock solenoid harness connector (B).
•
: Front
5.
Disconnect brake hose from brake tube at the mounting clip on top of rear final drive assembly. Then
remove the metal clip to disconnect brake line from the mounting clip on top of the rear final drive assem-
bly.
6.
Support rear final drive using a suitable jack.
7.
Remove rear shock absorber lower bolts. Refer to
RSU-8, "Removal and Installation"
.
8.
Remove leaf spring U-bolt nuts. Refer to
RSU-9, "Removal and Installation"
9.
Remove rear final drive assembly.
CAUTION:
Secure rear final drive assembly to the jack while removing it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
WDIA0330E
WDIA0331E
REAR FINAL DRIVE ASSEMBLY
DLN-319
< REMOVAL AND INSTALLATION >
[REAR FINAL DRIVE: M226 (ELD) ]
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• Fill the front final drive assembly with differential gear oil after installation. Refer to
"Changing Differential Gear Oil"
.
• Bleed the air from brake system. Refer to
BR-21, "Bleeding Brake System"
.
DLN-320
< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: M226 (ELD) ]
REAR FINAL DRIVE
DISASSEMBLY AND ASSEMBLY
REAR FINAL DRIVE
Disassembly and Assembly
INFOID:0000000005612403
COMPONENTS
1.
Drive pinion lock nut
2.
Drive pinion lock nut washer
3.
Companion flange
4.
Oil seal/dust shield
5.
Front oil seal
6.
Drive pinion front bearing thrust
washer (non-serviceable)
7.
Gear carrier (non-serviceable)
8.
Differential lock position switch
9.
Sensor connector
10. Drain plug (non-serviceable)
11.
Collapsible spacer
12. Drive pinion assembly (non-service-
able)
13. Side bearing cap (non-serviceable)
14. Adjuster lock plate (non-serviceable) 15. Carrier cover
16. Filler plug
17. Bracket
18. Side bearing
19. Differential lock solenoid (non-ser-
viceable)
20
Differential case assembly (non-ser-
viceable)
A.
Gear oil
AWDIA0665GB
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